{"id":1173,"date":"2010-12-17T09:07:22","date_gmt":"2010-12-17T15:07:22","guid":{"rendered":"http:\/\/www.cisco-eagle.com\/blog\/?p=1173"},"modified":"2024-07-10T08:39:50","modified_gmt":"2024-07-10T13:39:50","slug":"5-ways-to-avoid-costly-conveyor-breakdowns","status":"publish","type":"post","link":"https:\/\/www.cisco-eagle.com\/blog\/2010\/12\/17\/5-ways-to-avoid-costly-conveyor-breakdowns\/","title":{"rendered":"5 Ways to Avoid Costly Conveyor Breakdowns"},"content":{"rendered":"<p><img decoding=\"async\" style=\"width: 100%; max-width: 400px; height: auto;\" src=\"\/\/www.cisco-eagle.com\/images\/Product\/large\/138NSP.jpg\" alt=\":Power roller conveyor\" \/><\/p>\n<p><a href=\"https:\/\/www.cisco-eagle.com\/category\/972\/conveyors\">Conveyors<\/a> are exceptional in their productivity enhancement for manufacturing and distribution operations, but they need attention &#8211; and not just from your maintenance group. Everyone involved with them should be aware of the safety and performance issues involved. Here are five practices for happy conveying&#8230;<\/p>\n<p><!--more--><\/p>\n<h3><strong><img loading=\"lazy\" decoding=\"async\" style=\"margin: 8px 10px; border: 1px solid black; float: right;\" src=\"\/\/www.cisco-eagle.com\/images\/site\/fieldoperations\/plans.jpg\" alt=\"Conveyor inspections\" width=\"252\" height=\"288\" \/>Inspect the conveyor often <\/strong><\/h3>\n<p>In manufacturing, conveyor is often an afterthought to production machinery, but this mindset can sabotage the entire operation as production equipment is left idle when it\u2019s done. Even if a manual materials movement process is possible, it\u2019s typically slow, error-prone, and cumbersome.<\/p>\n<p>In distribution centers, conveyor tends to get more attention from maintenance staffs, but often that attention is focused at the end-of-line areas where it\u2019s interfacing with <a href=\"https:\/\/www.cisco-eagle.com\/category\/252\/packing-benches-stations\">packing stations<\/a> or <a href=\"https:\/\/www.cisco-eagle.com\/category\/7948\/palletizing-systems\">palletizers<\/a>.\u00a0 In both cases, inspect the conveyor at regular intervals.<\/p>\n<blockquote><p><em>Pay particular attention to those hard-to-reach areas, where people are more likely to ignore or skip maintenance<\/em><\/p><\/blockquote>\n<p>These can disproportionately produce expensive and time-consuming repairs. \u00a0Conveyor manuals will almost always provide the recommended inspection intervals. Inspections also help your workers understand conveyors better, and also familiarize them with its potential safety issues. Inspections are a win-win.<\/p>\n<h3><strong>Keep a maintenance log<\/strong><\/h3>\n<p>No, really. Understanding what has been done \u2013 and when \u2013 is a key to conveyor performance. Again, conveyors are as important as production machinery. It\u2019s just that they are sometimes treated as an \u201caccessory\u201d and don\u2019t get the focus. This is a particularly good practice in multi-shift operations.<\/p>\n<h3><strong>Do the recommended preventative maintenance<\/strong><\/h3>\n<p>Your conveyor manuals (and probably, your conveyor provider) will tell you what is needed and when. Make it happen. Or, schedule an independent <a href=\"https:\/\/www.cisco-eagle.com\/vector\/371\/service-maintenance\">maintenance group<\/a> to come do it. You can use and abuse conveyor for long periods of times and it will run. But will it run when you need it most, during your rush times? Maintaining it means that it will be rolling at critical times.<\/p>\n<p><iframe loading=\"lazy\" src=\"https:\/\/www.cisco-eagle.com\/video\/frame.aspx?id=848\" width=\"640\" height=\"360\" frameborder=\"0\" scrolling=\"no\"><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\">\ufeff<\/span><\/iframe><\/p>\n<h3><strong>Keep spare parts in stock<\/strong><\/h3>\n<p>Even if you do all of the above, conveyors are like any other machine \u2013 sometimes prone to breakdowns. If yours dies in the middle of the third shift, and all it takes is a <a href=\"https:\/\/www.cisco-eagle.com\/category\/3216\/conveyor-replacement-parts\">replacement conveyor part <\/a>that you could have had in stock for $20 or less, is saving that twenty bucks worth waiting until the morning \u2013 or possibly a day \u2013 for the manufacturer to ship you one? Recommended parts lists are often provided with the conveyor when you bought it.<\/p>\n<p>You don\u2019t need every part on the shelf, just the ones your conveyor manufacturer advises. If you didn\u2019t buy the conveyor and don\u2019t have that list, call us and we can help you identify the brand and the recommended spare parts list.<\/p>\n<h3><strong>Make sure everyone who works on, near , or around the conveyor is trained<\/strong><\/h3>\n<p>This goes from shift supervisors to order pickers to managers. They should all understand how to use the conveyor you have, its <a href=\"https:\/\/www.cisco-eagle.com\/category\/3350\/analyzing-conveyor-loads-applications\">load capacity design<\/a>, its safety issues, its operation. Does everyone on the floor know what the <a href=\"https:\/\/www.cisco-eagle.com\/category\/3359\/emergency-stop-systems-for-conveyor\">emergency stop<\/a> is, and where it is? They should.<\/p>\n<p>Do the people who are designing new products or bringing them into the facility take the weight of new SKU&#8217;s, the size of the item, and its throughput requirements into account before it gets stocked? Often the team that does this is only peripherally aware of how it will be stored and conveyed.<\/p>\n<div style=\"padding: 20px; border-radius: 15px; border: 2px solid #E4DDDD; margin: 4px 10px 4px 10px; box-shadow: 0 4px 8px 0 rgba(0, 0, 0, 0.2), 0 6px 20px 0 rgba(0, 0, 0, 0.19);\">\n<div class=\"row\">\n<div class=\"col-sm-4\">\n<p><a href=\"https:\/\/www.cisco-eagle.com\/uploads\/brochures\/conveyor-buyers-guide.pdf\"><img decoding=\"async\" style=\"float: right; width: 100%; max-width: 200px; height: auto; margin-left: 20px; margin-right: 18px;\" src=\"https:\/\/images.cisco-eagle.com\/blog\/wp-content\/uploads\/2020\/06\/Conveyor-Guide-Cover.jpg\" alt=\"Cisco-Eagle conveyor system guide\" \/><\/a><\/p>\n<\/div>\n<div class=\"col-sm-8\">\n<div class=\"row\">\n<h3><a href=\"https:\/\/www.cisco-eagle.com\/uploads\/brochures\/conveyor-buyers-guide.pdf\" target=\"_blank\" rel=\"noopener\">Download Cisco-Eagle&#8217;s guide to conveyors &amp; systems<\/a><\/h3>\n<p>Well-executed conveyors and systems will optimize your operation&#8211;and we can help you make that happen. Cisco-Eagle&#8217;s detailed guide to conveyors gives you advice from our expert employee-owners, links, articles and more.<\/p>\n<h4><a href=\"https:\/\/www.cisco-eagle.com\/uploads\/brochures\/conveyor-buyers-guide.pdf\" target=\"_blank\" rel=\"noopener\"><strong><em>Download the guide <\/em><\/strong><strong><em>today<\/em><\/strong><\/a><\/h4>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Conveyors are exceptional in their productivity enhancement for manufacturing and distribution operations, but they need attention &#8211; and not just from your maintenance group. Everyone involved with them should be aware of the safety and performance issues involved. Here are five practices for happy conveying&#8230;<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[3],"tags":[76,32,324,229,325],"series":[],"class_list":["post-1173","post","type-post","status-publish","format-standard","hentry","category-conveyor","tag-conveyor-systems","tag-conveyors","tag-industrial-maintenance","tag-maintenance","tag-parts"],"acf":[],"aioseo_notices":[],"publishpress_future_action":{"enabled":false,"date":"2027-04-18 22:18:50","action":"change-status","newStatus":"draft","terms":[],"taxonomy":"category","extraData":[]},"publishpress_future_workflow_manual_trigger":{"enabledWorkflows":[]},"_links":{"self":[{"href":"https:\/\/www.cisco-eagle.com\/blog\/wp-json\/wp\/v2\/posts\/1173","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.cisco-eagle.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.cisco-eagle.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.cisco-eagle.com\/blog\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.cisco-eagle.com\/blog\/wp-json\/wp\/v2\/comments?post=1173"}],"version-history":[{"count":21,"href":"https:\/\/www.cisco-eagle.com\/blog\/wp-json\/wp\/v2\/posts\/1173\/revisions"}],"predecessor-version":[{"id":30576,"href":"https:\/\/www.cisco-eagle.com\/blog\/wp-json\/wp\/v2\/posts\/1173\/revisions\/30576"}],"wp:attachment":[{"href":"https:\/\/www.cisco-eagle.com\/blog\/wp-json\/wp\/v2\/media?parent=1173"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.cisco-eagle.com\/blog\/wp-json\/wp\/v2\/categories?post=1173"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.cisco-eagle.com\/blog\/wp-json\/wp\/v2\/tags?post=1173"},{"taxonomy":"series","embeddable":true,"href":"https:\/\/www.cisco-eagle.com\/blog\/wp-json\/wp\/v2\/series?post=1173"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}