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Pushback Pallet Racks
Last-in, first-out high density storage rack systems
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"Pushback rack maxes your space without slowing down inventory rotation. It allows you to store more pallets in the same bay than selective racks, but allows easier access than drive-in solutions. If your load works in a last-in-first-out (LIFO) inventory rotation, it's probably the best compromise between high density and easy access. Call or chat us today and we can help you spec it right."
Ed, Employee-Owner Since 2002
Design Technician Manager
How pushback pallet rack works
Pallets are placed by forklift on nested carts riding on inclined rails. Each pallet is then pushed back by subsequent pallet loading, exposing the next cart. When removing product, the forklift takes out the front pallet, allowing the pallets on carts behind it to roll gently to the front of the rack. The nested carts make placement and retrieval easy. If your product can be picked last-in, first-out, with one SKU per position, pushback is ideal.
A pushback rack system fills the storage cube with product, not aisles
Instead of single pallet-deep selective racks, a pushback rack system lets you store pallets 2 to 5 deep while retaining easy access to a variety of different SKUs.
The single-source system is also easy to install: simple, drop-in cart rail assembly shortens installation time and reduces the chances of errors or delays. Rigid rail design is constructed from 55,000 PSI high-strength steel. The fully welded frames offer greater rigidity than lesser rack systems. This rack is maintenance free and offers a very long service life, along with safer operations and better product protection.
Why a pushback rack system?
- Pushback Rack Brochure 525KB PDF, opens a new window
- Better use of warehouse space - push back offers up to 90% more product storage than selective rack systems
- Store a variety of SKUs on different levels of lanes for easy product access
- Interlocking carts help prevent dangerous jamming and costly product damage
- Up to 400% more selectivity than drive-in racks makes pushback more versatile for a greater number of SKU's
- High storage density coupled with selectivity for faster pick rates
- Color coded carts for easy visual inventory
- Large target for loading and unloading
- Maximizes space utilization by filling the vertical cube
- Last in, first out inventory
- Unlike drive-in racks, each level is independently accessible
Video: Comparing loading times for pushback and drive-in rack
Component features
Heavy-duty cart specifications:
- Fixture welded to +/- 1/32"
- 4-sided heavy-duty structural cart
- More rigid design with better pallet support
- Self-contained unit for consistency
- Not a flimsy, flexible 3-sided cart
- Interlocking carts help prevent jamming
- Replaceable pallet stops can be added any time
- Optional floor mount or retrofit to drive-in
- Flexible design options
The pushback wheel
The pushback wheel is an 8620 chrome-plated, through-hardened steel wheel with a ductile core. It offers excellent shock absorption, a longer wheel life, and low to no maintenance. Precision, self-contained ABEC quality bearing is dust and debris resistant and has a 2,000 pound capacity per. Bearings are easily replaced if necessary.