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Start with thinking about your application. You'll need to have a know these factors:
What are you lifting? Is it stable on a level surface? Will its size fit on a standard platform? You should understand:
...what the load consists of,
...the weights of the load components,
...the load's center of gravity (if it is not centered on the load, and the physical dimensions of the load). Off centered loads can reduce lift life dramatically if not properly handled. They put more demands on a structure than the simple lifting effort.
In all cases, assume the worst loading to be encountered with the lift in motion will be no more than half of the load on half of the platform. The critical information in these cases is where the center of gravity of the load will be in relation to the center of the platform (center of the supporting leg structure as described by the minimum platform size) when the unit is put in motion. Ideally, the center of gravity of a load should be placed in the center of the platform.
How loads are transitioned onto and off of the lifts can be the critical factor in choosing an appropriate lift design. These movements determine the edge loading and/or impact that the structure must sustain and they may contribute to off centered load conditions during the lifting cycle.
The most common ways loads are transitioned on and off lifts are as follows:
ROLLED ON/ ROLLED OFF with a wheeled vehicle or cart. Much is dependent on the type of rolling. If you are rolling a double axle cart or pallet jack with an even load onto the lift, the load is split 50/50 as the first axle rolls onto the table top. A single axle load, such as a large roll or a hand truck, places 100% of the load in one spot. A forklift radically splits the load, as much as 80 to 90% depending on the counterweight.
SLID ON/ SLID OFF as in sheet feeding operations or conveyor operations.
The loading that requires the most judgment is the
sliding load. When a load is sliding onto a conveyor, there is less of an impact
factor on the lift than a rolling axle would apply and the end conveyor roller
(and platform edge) would never see the entire weight of the load because of
deflection within the lift mechanism. In the case of supple incremental loads
such as sliding sheets of paper onto a unit, the edge loading and impact are
trivial and not a factor in selecting a lift. In the case of an ingot of lead
being slid onto a platform, impact and edge loading requirements may be the
deciding factor in lift selection.
Therefore when considering the entire range of applications, judgments must be made about all of the following factors:
PLACED ON/ PICKED OFF as in stacking operations or crane loading. Some loading produces no edge loading requirements. Manually stacking layers of boxes would be a good example. This type of operation imposes negligible impact and no edge loading.
Vertical loading with a crane or other overhead device is a good example of no
edge loading, but the possibility of very high
impact to the lift. With a maximum capacity load, a lowering speed of 17 ft. per
minute (fpm) will produce acceptable impact loads
on opened lifts.
Speeds in excess of 17 fpm may create damage to cylinder packings, hoses or structural members. Most industrial
cranes are limited to speeds of 17 fpm or less, but applications with vacuum
assist lifts, vertical conveyors or free fall applications,
may produce destructive impacts. Obviously, the slower the rate of vertical
impact the better.
Load capacity is the amount of weight of an evenly balanced and centered load the lift can handle. Most loads should be lifted in this manner. Side/End capacity is the weight of the load over the edge when lift is in a fully raised position (it's often less than balanced load capacity).
What matters most with edge loading is what loads
will pass over the edge of the lift in anything other than the fully lowered
position. In the fully lowered position the base frame, cylinders and leg
assembly are fully supported and only the overhang of larger than minimum tops
are subject to any bending forces.
A maximum capacity load may pass over the edge of a minimum size platform of a fully lowered lift without concerns about the edge loading of the lift in some situations. If the platform is larger than minimum, then proper supports must be placed under the platform to prevent any potential deflecting or bending. Typically these are rare applications, but if you are planning a lift project that includes them, contact us for assistance.
Determine the maximum raised height requirements to
select
vertical travel model. Depending on your application, you'll be able to find a
range in most
standard lift models.
Standard platform sizes conform to standard base
sizes. Platform sizes may be widened and/or lengthened up to an additional 24.
Side/End capacity is reduced by 2% per inch on oversized platforms. This is
because the oversize platform overhang acts as a lever, increasing the forces
incurred by the supporting leg assemblies for any given weight. Edge loading
capacities are reduced or "derated" by the rule of thumb of 2% per inch for
every inch that a platform is wider than minimum width
and for every inch that it is longer than minimum length.
EXAMPLE: an Advance Lifts P-2536 has a minimum platform size of 24" x 48". If it were equipped with a 48" x 54" platform, the unit would have the side edge load capacity reduced by (48" - 24") x 2% = 48%. The end of platform capacity rating would be reduced by (54" - 48") x 2% = 12%. There are many variables that go into the actual edge load capacities, but the 2% rule of thumb is a good general rule to use. Contact us for assistance if you are at all unsure.
Side Loading: Most scissor lift designs have much greater strength over the ends of the lifts than they have over the sides of the lifts. For this reason, loads should travel over the ends of lifts, parallel to the lift legs, rather than over the sides when the lifts are anything but fully closed.
When considering the duty requirements of the lift, it is necessary to think in terms of two systems, the lift mechanism and the power unit. It is necessary to know whether the lift application requires full stroke movement up or down, or will there be a series of incremental jogs in one of the directions. Specifically, we need the time intervals between operations and the direction and size of movement in each operational increment. Finally, the total number of cycles per hour, day and year should be calculated.
Applications with many short jogs in quick
intervals may require the need of a special power unit. If the jogs are in a
downward
direction, the standard lowering solenoids are of a continuous duty type and
nothing needs to be done. However, if the increments are in the up direction,
the standard motor would not take the frequent motor starts without overheating.
Therefore, the options to consider are going to an air operated unit, air over
water unit, or a continuous running power unit. (See the power unit options for
the specific table model that you are considering.)
Many lifts are hand or foot powered; you pump them
to height. In Single phase 1 HP motor or three phase 1 1/2 HP motor is
standard as shown. Upon request motors can be interchanged.
External/Remote power units are also available. See individual models for
information. The motor you need will typically be matched with the capacity and
force needs of the lift.
Hand held, push button up/down control are typical for most lifts. Optional foot operated controls, wall-mounted controls, and limit switches are alternate types of controls.
Standard motor is intermittent duty rated. If usage is more than one full lift every four minutes or jogging action every 10 seconds, motor will overheat. Optional external power units available, as well as for increased lifting speed.
For a lower than standard height, pit mounted units (ground level) are available. There are alternatives that can give you lifts with lowered heights as small as 2.9 inches (standard) and lower (custom). Pit mounted units must have beveled platform edges or electromechanical toe guards to conform to OSHA recommendations. Toe guards extend length and width of standard platform by 8.
For assistance, contact customer service or submit a lift specification inquiry.