Carousel & VLM Installation

Successful installations are a matter of precision, teamwork and training

Successful installations depend on planning, precision, and teamwork. Projects that begin with a clear site survey and communication between all parties typically proceed smoothly. Skilled, certified technicians following manufacturer procedures ensure that the system operates exactly as designed. Proper testing and commissioning set the foundation for years of dependable performance and low maintenance.

Installation factors and resources

Category	Best practices	Notes and references
Site & structural prep	Floor flatness and level tolerance: base must be precisely leveled to avoid stresses or binding Floor capacity: account for static and dynamic loads Foundation anchoring: ensure the slab and anchors can stabilize the structure Clear height & envelope: avoid overhead obstructions during design and installation phases Access clearance: maintain space for transport, cranes, and maintenance	Site readiness prevents installation delays. Ceiling height and footprint planning are critical to success.
Mechanical structure & guide systems	Guide rail alignment: rails must be plumb and parallel Support frames: resist lateral loads and vibration Rigidity & stiffeners: use cross-bracing to reduce deflection Drive train tensioning: properly adjust chains or belts	Hänel systems use multi-point suspension extractors and low-friction surfaces. Hänel quality construction and shipping processes help ensure a damage-free unit.
Container and tray configurations	Container sizing & weight distribution: balance loads evenly Container guidance: install side guides and stops accurately Test trays: verify motion and alignment under load	Hänel multifunction containers range from approximately 550 to 2,200 pounds capacity. They can be configured on installation, and can also be adapted as your loads change.
Electrical and controls integration	Power feed/wiring: verify voltage and current capacity Control hardware installation: ensure proper orientation and cooling Communication interfaces: test Ethernet or serial links Safety circuits: connect and test e-stops, door locks, and light curtains	Hänel controllers can operate standalone or networked with WMS.
Calibration & commissioning	Level / plumb verification: use laser instruments Motion testing: run under incremental loads Limit switch verification: check stops, stalls, and fault states Speed tuning: optimize acceleration and deceleration profiles	Testing under load ensures smooth operation and reliability.
Safety factors	Guarding & enclosures: prevent access to moving parts Light curtains / sensors: protect access zones Emergency stops & lockouts: verify operation Fire protection: maintain sprinkler clearances	Work with any present fire or other safety solutions.
Training & handoff	Operator training: daily checks and safe operation Maintenance training: lubrication and adjustments Documentation: provide schematics and maintenance schedules. We can help you schedule maintenance from the moment of go-live to ensure your system is reliable Site factors: ensure a tidy, clean installation area Acceptance testing: complete punch list and sign-off	Hänel installations are performed by certified partners trained in factory standards. Cisco-Eagle is a certified and qualified Hänel installation partner