Manufacturers and distribution operations are under constant pressure to store more inventory, reduce wasted motion, and improve material flow without expanding their footprint. The AUTOSTAK® automated parts-to-person system addresses those challenges by combining high-density storage, automated retrieval, and flexible workstation integration into a single modular platform.
Unlike traditional shelving and rack systems that depend heavily on forklifts and operator travel, the AUTOSTAK® system automatically retrieves trays and presents them at ergonomic access openings with the push of a button or barcode scan. The result is faster access to inventory, improved organization, safer handling, and significantly better use of vertical space.
| Traditional Storage | AUTOSTAK System |
|---|---|
| Wide aisles required | Compact automated layout |
| Heavy forklift dependence | Automated tray retrieval |
| Manual inventory search | Direct goods-to-person access |
| Fixed rack configurations | Expandable modular design |
| Lower vertical utilization | Maximized cube utilization |
At the center of the AUTOSTAK® system is an automated extractor device that retrieves steel pallets and delivers them directly to the operator access opening. Operators no longer spend valuable time walking aisles, searching for parts, or waiting for forklift assistance.
The system supports barcode scanning and touchscreen controls to simplify inventory access and improve retrieval accuracy. Automated movement also creates more predictable workflows and reduces delays associated with manual handling.
AUTOSTAK systems store heavy, bulky inventory that can be difficult to organize with traditional shelving or rack systems. With tray capacities up to 6,000 pounds, the system supports a wide range of manufacturing, warehouse, and industrial applications while keeping materials organized and easy to access.
Variable pallet sizes and modular configurations allow the system to handle everything from small containers to oversized components. Optional dividers, tubs, and specialized pallet accessories provide added flexibility for changing inventory and workflow needs.
| Storage Capability | Specifications | Operational Advantage |
|---|---|---|
| Max tray capacity | Up to 6,000 lbs | Handles heavy industrial parts, tooling, and assemblies |
| Tray widths | 30" to 84" | Supports a wide variety of inventory sizes |
| Tray depths | 30" to 48" | Accommodates bulky or oversized materials |
| System layout | Modular and expandable | Allows future growth without major redesign |
| Access options | Multiple workstation configurations | Supports different workflows and operator needs |