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AisleCop Forklift Safety System: Real World Applications
Systems for guarding multiple entry/exit points, robotic work cells, shipping dock areas, and more
Get QuoteAisleCop® is an automated gate system that separates forklifts and pedestrians where their paths cross. Sensors scan the forklift aisle, and the gates open only when the crossing is clear.
Application examples
Each scenario below takes one real-world crossing problem and shows an AisleCop® configuration built for it: the layout and traffic patterns, the gates and sensors used, and the operating sequence step by step. Each includes a video walkthrough.
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4-Way Forklift & Pedestrian Safety System
Five synchronized pedestrian and forklift gates manage a busy crossing where people often cut across diagonally.
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Forklift Safety System for Shipping Dock Area
Protects workers stepping through a personnel door into a dock area with forklift traffic from several directions.
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Overhead Warning Light Integration
Combines AisleCop gates with an AisleAlert™ smart warning light projector for a layered crossing warning.
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Pedestrian Gates for Pallet Conveyor Operation
Guards a walkway where forklifts pull loads off a stretch wrapper and drivers' attention is on the pallet.
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Robotic Workcell Safety System
Manages forklift and foot traffic in and around a robotic manufacturing work cell.
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Single Forklift Gate with Multiple Pedestrian Gates
Pedestrian-priority setup: two parallel walkways stay open until a forklift triggers the cross-aisle gate.
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Synchronized Multi-Gate Safety System
Pedestrians press a button to cross, and the system scans every forklift aisle before the gates open.
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Warehouse Entry Safety Systems
Controls the blind-spot moment when people leave an office and step into an area with forklift traffic.
- Don't see your layout? Most crossings are a variation on one of these. Tell us about yours and we'll configure a system for it. Request an AisleCop® quote
Every AisleCop® system can be configured for the site it protects. Request an AisleCop® quote and our team will work through your layout with you, or call 1-866-443-5648.
Have questions about sensors, activation options, or emergency egress? Read the AisleCop® frequently asked questions.
AisleCop® systems are safety tools that are designed to help define and control access to forklift aisles. They do not provide 100% protection from industrial traffic accidents, and they are not a substitute for comprehensive workplace safety programs or procedures. AisleCop® gates direct and manage traffic flow but are not impact-resistant barriers and will not stop forklifts or other industrial vehicles.
The effectiveness of any AisleCop® system depends in part on factors outside the control of Cisco-Eagle, including but not limited to other critical factors, such as system and equipment maintenance, driver compliance, and pedestrian and individual compliance, enforcement of crossing lanes, and accurate assessment of safe crossings conditions. Users are solely responsible for these and all other safety measures.
Use of an AisleCop® system is at the user’s own risk. Users must follow all safety instructions, warnings, and applicable laws. AisleCop® systems are intended for professional environments and should be operated only by trained and qualified personnel. No representation is made or implied that the system can prevent all accidents, injuries, or losses.
4-Way Forklift & Pedestrian Safety System
Synchronizes five mixed pedestrian and forklift gates to manage a difficult crossing area where pedestrians often have to cross diagonally.
Forklift Safety System for Shipping Dock Area
This system helps protect pedestrians as they enter the dock area from a personnel door into a busy dock area with multi-directional traffic.
Forklift Gate with Multiple Pedestrian Gates
In this application there are two parallel pedestrian aisles with a forklift cross aisle. The AisleCop system is configured to provide pedestrian priority, meaning that the pedestrian gates are always open to foot traffic and the forklift gate is closed unless triggered.
Overhead Warning Light Integration
Utilizing an AisleAlert™ smart warning light projector, this custom AisleCop® installation leverages the combined strength of multiple safety systems.
Pedestrian Gates for Pallet Conveyor Operation
In this operation, the pedestrian aisle crosses forklift aisle where lifts enter to remove products from a stretch wrapper, creating a potentially dangerous area where drivers, distracted as they load or unload pallets, could injure workers on foot.
Robotic Workcell Pedestrian Safety System
Manages forklift and foot traffic in and around a robotic manufacturing work cell to reduce chances of forklift collisions and manage pedestrian traffic.
Synchronized Multi-Gate Safety System
Pedestrians approach this "non-standard" intersection and request to cross by pressing a standard activation button. The system scans the forklift aisles in all directions for forklift traffic.
Warehouse Entry Safety Systems
Help control pedestrian traffic flow at warehouse entry points. These are typically blind spots for individuals leaving an office, and entering an area where forklifts or other industrial traffic is present.