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High Profile Automated Stretch Wrap Turntable, Heavy-Duty, 48" x 48"
Reduce labor, increase speed, and work safer in stretch wrapping operations
SKU: OPK-Flex-HPA
Manufacturer: Orion
Save time in your packaging operations by eliminating the need for operators to attach and cut stretch film. Place the pallet load on the machine and pull a lanyard switch mounted on your forklift. The Flex performs the entire wrap cycle automatically without the need for an operator to tie the film tail to the load at the beginning of the cycle and detach it at the end. This allows operators to execute other tasks while the machine wraps the payload. Also eliminates waste and saves money by slashing shrink wrap use. This system features standard, automatic load-height sensing for easy operation. High profile turntable must be forklift-loaded.
- Profile: High
- Size: 48" Turntable, 96"L x 32"W 94.5"H System
- Type: Fully automatic with pre-stretch
- Capacity: 5000 lbs.
- Pre-Stretch: Yes
- Powered Film Per-Stretch: 260%
- Max. Load Sixe: 50" x 50"
- Turntable Shape: Octagonal; for easier loading and unloading
- Turntable Support: Precision Ring Bearing
- Turntable Drive: Direct Chain & Sprocket
- Turntable Speed: 16 RPM variable speed with "soft start"
- Motors: AC with variable frequency drives
- Frame: Structural Steel
- Load Height Detection: Automatic
- Film Clamp/Cut: Automatic
- Controls: Industrial PLC
- Display: Touch Screen HMI
- Control Box: NEMA 12
- Security: Password Lock-out capability
- HMI Capability: English, Spanish & French
- Film Threading: Drop-in
- Film Carriage: "Drop lock" technology
- Weight: 1600.0 lbs. ea.
Click on the thumbnails to see a larger image below.
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Functionality, uptime, and safe interaction are all critical to your operation
The Flex HPA automated eliminates the need for an operator to attach and cut the stretch film. Simply place the pallet-load on the machine via forklift, and pull a lanyard switch while backing away. The machine will wrap the load as you have pre-determined it to do, automatically adapting to the load size and shape within machine specifications.
The film is pre-stretched (elongated) 260% which "processes" it for maximum linear strength and load retention while reducing material cost. Film force-to-load control is automatic, performing like cruise-control so the film constantly adapts to the load shape, size and machine operating speed, resulting in minimal film breaks at maximum stretch. The Orion Flex series designs include many standard features to enhance the machine's performance, uptime and safe operator interaction.
Operational advantages
- Effortless, touch-screen HMI (human machine interface means no maze of switches and pushbuttons to confuse operators
- Separate top/bottom Wrap Counts adjustable from 1-9
- Separate Up / Down Film Carriage Speed Controls (No single speed control)
- Automatic Film Force-to-Load Control (No load cells or strain gauges)
- Automatic Load Height Detection Photocell
- Lanyard Switch Included for Remote Cycle Start
- Automatic Film Clamping & Cutting (No operator needed)
- Film Tail Press-to-Load (Helps prevent film unraveling)
- Film Roping Bar to Lock Load to Pallet
Durable to protect your investment
- 5,000 Pound Turntable Load Weight Capacity
- Precision Ring Bearing Turntable Support (No Casters)
- Direct Chain/Sprocket Turntable Drive (No belt)
- Industrial PLC Controller (No proprietary microprocessor)
- AC Motors with Variable Frequency Drives (No DC motor brushes)
- Power Track Film Carriage Cable Carrier
- Structural Steel Tube Base Frame
Safe interaction features on the Flex HPA
- Insta-Thread™ Film Carriage, "Drop-In" Film threading
- Film Carriage Down Obstacle Detection, stops drive
- Film Carriage Drop-Lock device, prevents free-falling
- Tubular Steel Guarding at Film Cut/Press devices
Operation sequence
- Pallet load is set onto the turntable platform via forklift
- Driver backs away from wrapper and pulls lanyard switch to start the wrap cycle
- When wrap cycle is complete, driver removes wrapped load
- HPA Series Layout Drawing 244 KB PDF, opens a new window
- HPA Top Plate Version Drawing 333 KB PDF, opens a new window
- Brochure 1.35 MB PDF, opens a new window
