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"When should you use structural? We have a handy chart below, but it boils down to strength and durability. If your rack is in a demanding environment, where loads are very heavy and abuse common, consider structural over tubular. Call or chat us and we'll help you work it out."
Kevin, Employee-Owner Since 2007
Account Executive
Roll-form rack is standard for many storage operations. Use this table to pick structural or roll-form rack.
Factor |
Structural |
Roll Form |
Overall strength | Very strong - welded connections and heavier steel. | Adequate strength for standard warehousing applications. |
Impact resistance | Bulkier construction offers some improved resistance, but this depends on foot plate weld strengths. | Fully enclosed tubular uprights are more impact resistance than open back alternatives. |
Washdown capabilities | Because structural has open, c-channel construction, it's easier to wash down for food and similar operations. | Can be washed, but not as easily as c-channel structural racks. |
Capacity | Tends to have higher capacities than roll-form. Beam ties are usually added to increase capacity. Bolted connections add strength to structural systems. | Capacities typically lower than structural racks. |
Cost | Typically more expensive. | Typically less expensive. |
Weight | Heavier than roll-form. | Lighter than structural. |
Shipping costs | Due to its weight, structural costs more to ship than roll form. | Less costly to ship. |
Outdoor use | Used more often outdoors due to easier galvanized finish. | Can be used outdoors, but is less typical. |
Installation | Due to bolt connections, structural is costlier and slower to install. | Faster installation due to teardrop connections. |
Flexibility | Less flexible due to fewer available accessories. More difficult to adjust beam levels. Structural is used for more types of racks (pushback, drive-in, etc). | More flexible due to a range of accessories. Easier beam adjustment. |