Warehousing Insights | Material Handling Systems
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The Easiest Win in Automation: Machine Loading and Unloading

August 28, 2025

conveyor integrated into mill machinery

Machine load-unload automation is one of the most profitable and straightforward automation opportunities in both warehouses and factories. It improves productivity in two key ways:

  • Reducing labor needs: Repetitive manual loading and unloading is replaced with automation, cutting costs and reducing injury risk.
  • Increasing machine uptime: Machines stay productive with predictable cycles, eliminating idle time between parts.

The real payoff is in uptime. When unloading and reloading are automated, a machine rarely waits for an operator. Preparatory work and staging can happen offline, so the next part is always ready. In ideal cases, production rates can increase dramatically without additional equipment investments. Focusing on these key points, where automation can have outsized impact is the key to smarter, better operations. These tend to be low value, but critical processes that should be automated so that labor can be reallocated to more critical functions.

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Posted in Automation, Labor & Efficiency|

Insights August 2025: Employee-Ownership & Manufacturing

August 19, 2025

Morning coffee with Cisco-Eagle photo
This month, we discuss strategic warehouse execution system implementations with Savoye–how to scale, how to match real-world processes. Additionally, the impact of employee ownership on manufacturing and its potential as a key to succession for small and mid-sized manufacturers. Also, more on industrial construction and the softening demand for manufactured products.
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Posted in Industry Insights|

Employee Spotlight – David Rodriguez

August 5, 2025

David Rodriguez

In this edition of the Employee Spotlight, we chatted with David Rodriguez, a member of our Web Sales Team in Dallas.

He brings decades of customer service experience, a deep knowledge of our online tools, and a steady presence in a fast-paced environment. We caught up with David to learn more about his path, what keeps the work interesting, and how employee ownership has shaped his journey.

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Posted in ESOP & Company News|

How to Choose the Right Sheet Metal Storage System

July 10, 2025

Sheet metals stacked in a manufacturing facility.

Whether you’re running a metal fabrication shop or laser cutting center, or stocking raw materials for manufacturing, sheet metal storage can make you faster. It makes the stock easier to reach, protects valuable materials and prevents injuries. However, the wrong solution means injuries, wasted time and damaged materials. In this article, I’m covering a range of solutions, from simple floor stacking to semi-automated carousels, analyzing for fit, safety, access and cost.

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Posted in Manufacturing|

Insights: Labor Balance in an Aging Society

July 3, 2025

Cisco-Eagle Notebooks

In 2025, the U.S. labor market is undergoing a significant demographic shift. Approximately 4.18 million Americans reach retirement age this year (about 11,400 turn 65 each day). The Bureau of Labor Statistics projects that the labor force will grow at a modest 0.4% annually from 2023 to 2033, reaching 173.3 million by 2033. The problem: we’ll need to fill 192 million job openings, according to the Bipartisan Policy Center.

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Posted in Industry Insights|

Cisco-Eagle Announces 2025 Core Values Awards

June 26, 2025

Cisco-Eagle Core Values Awards Winners for 2025
Cisco-Eagle named its inaugural Core Values award winners in June 2025. These are employee-owners who embody our core values–the principles we aspire to. Those values were established over thirty years ago and remain unchanged since. “They are universal and timeless,” said CEO Darein Gandall. Our founder, Warren Gandall, has often said that he wants to treat his suppliers, customers and employees the way he wants to be treated.

Our values reflect that vision, and so do the 2025 winners of these awards.

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Posted in ESOP & Company News|

Behind the Gates: A Conversation with Markus Green on AisleCop Gen5

June 10, 2025

AisleCop Gen5

When pedestrian safety meets forklift traffic, there’s no room for error. That’s where AisleCop® comes in. And now, with the launch of Gen5, Cisco-Eagle has made it faster, easier, and more scalable to deploy than ever before.

We sat down with Markus Green, head of our Safety Automation department, to talk about what’s new, why Gen5 was developed, and how it’s helping safety managers and operations teams move faster.

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Posted in Forklift - Pedestrian Safety|

Best Practices for Loading & Unloading Pallet Conveyors with Forklifts

May 20, 2025

forklift unloading pallets from the end of conveyor line

Loading and unloading pallet conveyors with forklifts is an everyday, all-day task.

Done right, it’s fast and efficient. Done wrong, product damage, collisions, injuries, and workflow bottlenecks happen. I’ve seen it in dozens of warehouses, even in highly automated operations, and most of them tend to bridge the shipping dock and the end conveyor lines with forklifts (these days, AGVs and AMRs often do this work). Pallets are large, heavy and in motion when they’re transported on conveyors. That combination of size, pressure and movement can result in damage or injuries when not properly controlled.

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Posted in Conveyor Optimization|

Employee Spotlight – Christine Perry

April 29, 2025

Christine Perry

For this employee spotlight, we sat down with Christine Perry, Cisco-Eagle’s Employee-Owner of the Year for 2024-2025.

Christine is renowned not only for her professionalism and commitment to excellence but also for her dedication to supporting her colleagues and promoting the values of employee ownership.

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Posted in ESOP & Company News|

Evaluation: Pallet Rack Storage Density, Access, Safety and Costs

April 24, 2025

High bay selective rack pallet storage.

Just how many pallets can you store in a 100′ x 100′ area? It can range from not that many–X with selective racks that let you pick or place any pallet at any time–or “Y” using incredibly dense, using pallet flow or drive-in systems that restrict how and when you can access pallets. The balance between storage density and selectivity is always critical, but there are other factors in play: cost, efficiency and safety.

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Posted in Pallet & Warehouse Racks|

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