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Vertical Package Transport: Incline Conveyors vs. Reciprocating Lifts vs. Spiral Conveyors

February 2, 2023

vertical spiral conveyors vs. automated package lifts

High-velocity order picking operations frequently need to transport cartons vertically–on and off mezzanines or pick modules, into workstations, onto work platforms, over traffic aisles or to merge with overhead conveyor lines. You can accomplish this with incline conveyors, vertical package lifts, spiral conveyors, automated package lifts and manual methods. Each method has its limitations and its advantages.

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Posted in Conveyor, Automation, Lifts, Mezzanines| No Comments »

The Anatomy of a Pick Module

April 12, 2022

Pick module with carton flow on two levels in an apparel distribution center.

Pick modules support a range of warehouse activities, but their primary role is to increase the speed and space efficiency of order fulfillment operations. Configured with racks (which are usually the support structure), conveyors, flow storage, shelves and modular storage, they let you design the storage, fulfillment and picking strategy that fits your needs. Some pick modules are simple — really, just a shelf-supported mezzanine. Others combine automation and WMS systems for full systems integration.

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Posted in Automation, Mezzanines, Order Picking & Fulfillment, Organization| No Comments »

Free Falling – Ways To Reduce Mezzanine Falling Items

February 10, 2022

Mezzanine safety railing

Mezzanines offer an affordable way to increase the vertical cube of your facility. This expansion can fuel growth and reduce the need for additional locations (especially in this new normal of sky-high commercial real estate).

When looking at a mezzanine install, or even when operating with an existing version, worker safety is paramount. One safety aspect to pay careful attention to is the risk of falling items from your mezzanine. To help reduce these risks, there are multiple methods of protection available, but which one is the best fit for your mezzanine?

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How to Choose the Right Pallet Drop Gate

August 26, 2021

mezzanine gates to stop pallet dropping

Pallet drop safety gates help ensure that employees and material will be protected from falls and injuries while materials are loaded and unloaded from mezzanines and other elevated platforms.

There are a wide variety of pallet drop gates in the market; however, many of the devices are better suited for specific applications and environments. It’s not always easy to pick the right design, so Aaron Conway of Mezzanine Safet-Gates has answered a few questions about the process for us.

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Carry That Weight: What is Your Warehouse Floor Capable of?

May 20, 2021

Pallet rack floor

I’ve become an expert in the shifting soil beneath my house over the years. With most of my area enriched with clay soil, I have gotten to know and understand the subtle shifts that occur in my foundation for each season. There have been areas of concern and repairs to make as my foundation has shifted over the years. It’s something we just have to deal with.

Your warehouse covers a much larger area than my one-story home, but regardless of how much foundation you have, you want to make sure your floor can handle the shifts and carry the weight it holds.

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Posted in Pallet and Industrial Racks, Safety & Ergonomics, Warehousing, Mezzanines| No Comments »

To The Top – How A Mezzanine Can Help Your Vertical Farming Facility

July 23, 2020

mezzanine in facility

As vertical farming expands, growers are facing unprecedented demand and new challenges. When success sprouts, what can you do to accommodate the need for more growth without fighting–and paying through the nose for–space in competitive commercial real estate markets?

Enter the mezzanine.

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Posted in Warehousing, Mezzanines| No Comments »

How to Position Crossovers on Rooftops

June 9, 2020

A rooftop crossover
A few years ago, I looked out a Chicago hotel room window at the sub-roof of a skyscraper hotel. A long run of pipes and air ducts cut the roof in half, so that anyone who needed to work on it would have to walk a long way around or climb over. Since there were obvious points of maintenance and other equipment on both sides of the obstructions, I’m guessing that maintenance workers were doing exactly that. They needed a crossover, and a roof top isn’t the easiest place to install one, particularly post-construction.

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Posted in Safety & Ergonomics, Mezzanines| No Comments »

How to Specify Your Mezzanine Project

January 7, 2020

mezzanine

Increasing space in your current facility is a big decision that requires an evaluation from a number of perspectives for the best outcome. Mezzanines are a common, relatively fast and economical way to add space to warehouses, factories, hangars and other commercial facilities. You should work through the following considerations for mezzanine design and specification.

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Posted in Warehousing, Space Optimization & Planning, Mezzanines, Organization| No Comments »

Vertical Considerations For Automated Programs

October 3, 2019

Distribution Center Mezzanine

With e-commerce operations moving at an ever-increasing pace, you must take every advantage to meet consumer expectations. You not only want to save the customer time on their order, but also gain manufacturing and processing time by doing so. With careful consideration and a robust process, each aspect at play in a distribution center or warehouse could be an opportunity to save seconds.

To maximize every advantage, more facilities are turning towards automation to meet those strong demands. By utilizing automation, a distribution center can provide a more flexible and efficient environment in addition to more accurate orders delivered on time. The ability to scale and grow with automation is also an attractive one. But to jump headfirst into the automation process is a daunting task, and can cause an operations manager cause for concern. Two overlooked areas that can become a “tipping point” for this process are mezzanines and VRCs.

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Posted in Warehousing, Space Optimization & Planning, Mezzanines, Automation| No Comments »

Innovative Ways to Secure Your Facility with Wire Partitions

January 10, 2019

pallet rack security cage
The typical application for a warehouse wire security cage is on the floor, in the plant, to create a secure storage room or tool crib. This usually means something with one to four sides, depending on the surrounding areas, a gate (or more than one), a ceiling, windows, or other additions. What are some ways you can create security beyond the simple cage?

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Posted in Security, Mezzanines, Inventory Management| No Comments »

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