People who operate industrial facilities have a difficult task. While the world changes around them, they’re dealing with a static operation that can be difficult to change or revitalize. Sunk costs, funding and organizational inertia can paralyze you at the worst moments. But the reality is that from our supply chains to labor to our customer demand profile, things are always in flux.
Tags: AS/RS, conveyors, labor management, Robotics
Posted in Automation, Labor & Efficiency|
Above: James Murphy moderates a panel discussion on automation return-on-investment with Mitch Smith of Hytrol, Nils Hart of Muratec and Bryan Gauger of Cisco-Eagle
Cisco-Eagle’s Bryan Gauger joined Mitch Smith of Hytrol and Nils Hart of Muratec for a Warehousing Education and Research Council panel on automation projects return-on-investment. The discussion revolved around ROI factors ranging from labor to safety. Because labor and money are both tight, justifying capital expenditures is more important than ever. Here are the panel’s thoughts on critical ROI issues:
Tags: ROI, Video
Posted in Automation, Labor & Efficiency|
How should your next automation project be evaluated? In many cases, companies try to replicate a manual processes through automation: if a person once rotated a tote, then picked from it and placed the contents into a container, that’s what the automation does. This kind of solution can provide excellent results, but may not be the optimal solution. What if you began with operational goals in mind that imagine a solution without the manual process?
Tags: Process Management, ROI
Posted in Automation, Labor & Efficiency|
Most every manufacturing or distribution facility builds in storage and handling buffers – and for good reason. Buffers hold product or processes when work flow isn’t balanced. For instance, a conveyor buffer may exist between picking and packing operations. This allows picking to continue even if the packing, quality control or shipping departments are backed up. Buffers maintain balance between functions and ensure continuity.
Tags: order fulfillment, ROI, conveyor design, Space Optimization
Posted in Automation, Labor & Efficiency|
Vertical carousels and vertical lift modules—VLMs for short—enhance organization, increase storage density, improve security and speed throughput. They serve components directly to pickers in waist-high ergonomic zones.Â
While these systems are similar from a functional standpoint and look similar from the outside, they can have different use cases and application requirements. Kevin, a Cisco-Eagle Dallas account executive, zeroes in on the differences in this video.Â
Tags: ergonomics, industrial carousels, order fulfilment, Shoptalk
Posted in Automation, Labor & Efficiency|
While many companies can benefit from full scale automation, the math isn’t the same for everyone. However, labor shortages continue to drive companies to seek ways to reduce dependence on manual processes in specific, labor-intensive functions. What are some areas you should target for partial automation?
Tags: labor, palletizing, ergonomics
Posted in Automation, Labor & Efficiency|
Our partners at Murata Machinery USA are introducing the company’s newest addition to its mini-load AS/RS line, the Ledger A3 AS/RS system. This four-tote carriage mini-load system for smaller, lighter goods is the first of its kind.
Posted in Automation, Labor & Efficiency|
The type of AGV and the way it navigates are two huge considerations in any automated material transport project. Vehicle type dictates functionality, interface and payload factors, but navigation is critical to overall performance. After all, AGVs travel; that’s their primary role. The way they do wind their way through rack aisles, across dock areas, near work cells, around conveyors and throughout the warehouse can make or break a project. The options range from simple methods like tape guidance to highly-automated laser and contour systems.
Posted in Automation, Labor & Efficiency|
High-velocity order picking operations frequently need to transport cartons vertically–on and off mezzanines or pick modules, into workstations, onto work platforms, over traffic aisles or to merge with overhead conveyor lines. You can accomplish this with incline conveyors, vertical package lifts, spiral conveyors, automated package lifts and manual methods. Each method has its limitations and its advantages.
Posted in Automation, Labor & Efficiency|
Automation in the warehouse or manufacturing facility continues its momentum. In many locations, workers and robots of various forms co-existing are now the new normal. Operations want to increase throughput (as always) but are now in an hard battle for people….one that isn’t ending anytime soon. Systems are being installed to reduce time and increase productivity are becoming common for operations of most every size.
Posted in Automation, Labor & Efficiency|
