Building a more ergonomic material handling operation almost always equates to building a more efficient one. People who don’t need to bend, strain or lift as often are usually more effective, faster and less prone to injury. If it takes energy or time to turn, lift or maneuver a load, it’s this simple: you’re losing productivity. Many companies use scissor lift tables to help them lift heavy and bulky loads and can make the process even better by understanding what happens when that load reaches its desired height.
Scissor Lift Platform Options for Improved Productivity & Ergonomics
April 4, 2024
by Scott Stone
Tags: facility safety, Conveyor, ergonomics
Posted in Lifting & Lift Systems|
How to Convey Heavy, Fragile Cartons
February 22, 2024
by Scott Stone
Beverage handling systems have always been challenging. Cartons of expensive wine and liquor are heavy – and dense. And prone to damage. Sometimes these loads can be perishable and need to move fast through a system from picking to packing. The need to serve both retail and ecommerce customers from the same facility also complicates these design challenges.
Tags: warehousing, product damage, ergonomics, order fulfilment
Posted in Conveyor Optimization|
VLMs Vs. Vertical Carousels: Critical Specification Factors
August 8, 2023
by Scott Stone
Vertical carousels and vertical lift modules—VLMs for short—enhance organization, increase storage density, improve security and speed throughput. They serve components directly to pickers in waist-high ergonomic zones.Â
While these systems are similar from a functional standpoint and look similar from the outside, they can have different use cases and application requirements. Kevin, a Cisco-Eagle Dallas account executive, zeroes in on the differences in this video.Â
Tags: industrial carousels, order fulfilment, Shoptalk, ergonomics
Posted in Automation, Labor & Efficiency|
How to Use Conveyors for Ergonomic Truck Loading and Unloading
July 18, 2023
by Scott Stone
We recently discussed the various ways you can use conveyors to optimize the end of the line, which includes the ways they interface with trucks and trailers. The transition between the end of a conveyor system and the trucks where goods are loaded or unloaded are one of the areas where distribution centers can struggle. The traditional method has been to throw labor at the problem, but as we know in 2023, that is becoming a less useful and more difficult option.
Tags: shipping, labor, ergonomics, loading docks, Receiving
Posted in Conveyor Optimization|
Targeted Warehouse Automation: Manual Pallet Handling
April 13, 2023
by Scott Stone
While many companies can benefit from full scale automation, the math isn’t the same for everyone. However, labor shortages continue to drive companies to seek ways to reduce dependence on manual processes in specific, labor-intensive functions. What are some areas you should target for partial automation?
Tags: labor, palletizing, ergonomics
Posted in Automation, Labor & Efficiency|
Vacuum Grippers and Lightweight Palletizers
August 18, 2022
by Scott Stone
One of the most exciting things about today’s automation is that it’s becoming increasingly specialized; like eating from a buffet, you can choose what you want. That’s the idea behind cobot palletizers that zero in on a specific target: lighter weight, end-of-line carton palletizing that used to take high six figures and months of implementation time. The critical part of any palletizing project, of course, is the end effector.
Tags: palletizing, ergonomics
Posted in Automation, Labor & Efficiency|
The Ergonomics of Automation
June 2, 2022
by Scott Stone
Above: distribution center worker stretches over a conveyor line to access a package. Automation can reduce or eliminate this type of stressful, repetitive motion.Â
Companies tend to focus on the hard-dollar ROI when they evaluate automation—labor reduction, throughput improvements, error reduction and efficiency—but should also consider “soft” benefits like ergonomics, safety and flexibility. Ergonomics in particular should be considered a primary factor in an era of aging labor and tight supply.
Tags: ergonomics
Posted in Automation, Labor & Efficiency|
Motorized Carts For Ergonomic Material Movement
March 29, 2022
Forklifts are the usual method to move heavy materials, but there are plenty of times—and many good reasons—you might not want to use one. You can use pallet jacks, stackers, tuggers, pallet dollies, AGVs or even conveyors, but what about the instances where you don’t need forklift power, but your loads are too heavy or the travel time too far for pushcarts?
Enter the powered cart. This option resides in that “sweet spot” for material movement. But what exactly can a powered cart offer you, and what are your options?
Tags: labor, ergonomics, Safety & Ergonomics
Posted in Material Handling|
A Guide to Workstation Reach Zones
March 23, 2021
by Scott Stone
You should always analyze the economy of movement for repetitive tasks like assembly, packing, picking and repair. Imagine reaching to the same shelf, for the same carton, to pull the same part. How many times a shift does someone make that reach? How many working days a year? How many years? Shaving time and effort off a simple repetitive motion can shave time off your process and improve ergonomics over the years.
To do that, look at how many times–and places–your people reach for things on a daily basis.
Tags: workstations, ergonomics
Posted in Storage, Organization & Workstations|
Download Our Guide To Workstations
March 9, 2021
Ergonomics in the warehouse is a constant focus that each operation looks to improve. You want your workers to perform better each day while reducing factors that contribute to missed time and injuries. One way to achieve this is by adding workbenches to your facility. When built to the right specifications, workbenches help people work faster, more accurately and more ergonomically. That’s why we’ve added a new guide to workstations.
Tags: workstations, ergonomics
Posted in Storage, Organization & Workstations|