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How to Use Conveyors for Ergonomic Truck Loading and Unloading

July 18, 2023

flexible conveyor extended into a tractor trailer for loading at a distribution center.

We recently discussed the various ways you can use conveyors to optimize the end of the line, which includes the ways they interface with trucks and trailers. The transition between the end of a conveyor system and the trucks where goods are loaded or unloaded are one of the areas where distribution centers can struggle. The traditional method has been to throw labor at the problem, but as we know in 2023, that is becoming a less useful and more difficult option.

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Posted in Conveyor Optimization|

When Should You Use a Yard Ramp?

July 6, 2023

yard ramp with a truck trailer in a shipping yard

Yard ramps are great for letting you load trailers in situations where you can’t back them to a dock because they can easily adjust to trailer heights. You can also use them to connect dock height to the ground in situations where that’s necessary. Beyond these basic situations, there are detailed reasons for using a dock ramp. Let’s look at those reasons:

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Posted in Docks & Shipping|

Workbenches & Workstations – How to Optimize Work Flow

February 16, 2016

Dehnco Industrial Workstation

As your business grows, the flow of materials tends to bog down as demand increases, forced through the same channels and processes. Throughput grinding slowly down is a story as old as warehousing itself.

Frequently the operations that lag behind the rest of the process are in the picking, packing and shipping areas of your facility. What’s difficult is that these inefficiencies evolve over time, where they can almost be hidden from an analytical view. It seems that no matter how many people you throw at the problem, they never catch up, and error rates escalate. Often the solution is in simple steps toward organizing your packing areas and putting supplies conveniently at hand.

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Posted in Storage, Organization & Workstations|

How Dimensional Shipping Weight Affects You

January 14, 2015

If you haven’t taken a look at your shipping invoices lately or talked to your freight rep, you probably should do so before the day is out. Significant changes have been made in the way shipping costs are calculated and it will impact your bottom line – no matter what you’re shipping.

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Posted in Order Picking & Fulfillment|

Palletizer Perspectives: Is Palletizing Suitable for My Operation?

August 4, 2008

Palletizer - palletized cans

With the growing popularity of automating the palletizing function, we arranged an interview with vonGAL, a leading manufacturer who has the largest installed base of palletizers in the country. Bobby Edmond is vonGAL’s Director of Applications, and has been in the business for 25 years. He has seen applications in a wide range of industries, and in companies large and small. I asked him if he would take time to share his thoughts, and answer a few questions of interest to those that might be considering palletizing for the first time.

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Posted in Automation, Labor & Efficiency|

Palletizers: Ergonomics and Justification

June 30, 2008

Conveyors induct pallets into a palletizer.

As interest continues to grow in automated palletizing, let’s take a brief look at a few of the issues surrounding these applications.

Over the next couple of months, I’ll be providing a handful of blog postings relative to palletizers. We will begin with what is driving the growth in the use of these products, then a look at basic systems, cost estimates, what you can expect from a properly applied palletizer system, and then share specifics from a couple of actual implementations in distribution centers. If you are experienced in palletizer systems, you will likely be familiar with much of what is covered here. If you are new to palletizing, or considering your first system, hopefully, this information will help you understand what the issues are and how you can navigate them.

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Posted in Automation, Labor & Efficiency|

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