We recently discussed the various ways you can use conveyors to optimize the end of the line, which includes the ways they interface with trucks and trailers. The transition between the end of a conveyor system and the trucks where goods are loaded or unloaded are one of the areas where distribution centers can struggle. The traditional method has been to throw labor at the problem, but as we know in 2023, that is becoming a less useful and more difficult option.
Tags: shipping, labor, ergonomics, loading docks, Receiving
Posted in Conveyor Optimization|
Conveyors are primarily a transport mechanism within a facility: they move products from point A to point B to point C. Value is added at all points along the way. They’re the most efficient way to do that, even if that’s the only task they have. However, that’s rarely the only way they’re used. They’re loaded at point A, then transport the load to points of value down the line. Processes are is executed at point B, and something is finalized at point C — at the end of the line. Let’s dive into the ways you can drive value at the end of the line.
Tags: Packaging, Docks, Automation, labor
Posted in Conveyor Optimization|
73% of warehouse operators said they can’t find enough workers. The National Association of Manufacturers sees shortfalls today, and more in the future: an astonishing 2.1 million manufacturing jobs will go unfilled by 2030. With labor shortages the norm today and for the foreseeable future, how can you optimize, retain and improve labor in your operation?
Tags: labor, ROI
Posted in Warehousing & Distribution|
While many companies can benefit from full scale automation, the math isn’t the same for everyone. However, labor shortages continue to drive companies to seek ways to reduce dependence on manual processes in specific, labor-intensive functions. What are some areas you should target for partial automation?
Tags: labor, palletizing, ergonomics
Posted in Automation, Labor & Efficiency|
Manufacturing plants, warehouses and other industrial operations are all facing one central challenge today: labor shortages. There are other challenges in supply chains, material inputs and environmental situations, but everyone in every industry across the board is dealing with labor—or the lack of it.Â
Tags: labor
Posted in Automation, Labor & Efficiency|
Robotics in distribution operations aren’t exactly the stuff of the Jetsons; you see them every day. Because end-of-line palletizing involves so much repetitive motion, it’s a prime target for automation. It fits the profile of easily-profiled, repeatable and low-value labor tasks. It’s also back-breaking and un-ergonomic. How do you know if a robotic palletizing option makes sense? And what type of automation fits you?
Tags: labor, palletizing
Posted in Automation, Labor & Efficiency|
As the progression of baby boomer retirees continues–at a blistering pace of 10,000 each day–all industries are feeling the pressure to attract the younger generation. Not only is this need growing, but in terms of keeping up with the faster pace of business, it’s paramount. Warehousing is no different and faces the tough task of keeping younger workforces interested in walking through its doors for the long haul.
Just how do warehouse operators attract qualified hires from the younger generation? What are some ways not only to bring in these employees, but retain them?
Tags: labor
Posted in Warehousing & Distribution|
Return-on-investment is critical to automation projects, but justification isn’t straightforward. If you’re trying to convince management to make capital improvements to your operation, a smart, accurate and succinct ROI summary can work wonders. Let’s dive into some methods you can use to understand what to do — and what you can’t quantify.
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Tags: Automation, labor, ROI, Robotics
Posted in Automation, Labor & Efficiency|
Anyone who works in a production facility or distribution center knows how loud these places are. The sound of forklifts, the constant whirr of conveyors, the thrum of generators, and the steady beat of all things mechanized can be overwhelming. There are also specific, distracting noise producers, such as small engines, stampers, and generators. Over time, people adapt to this environment, “tuning out” noise as much as possible.
Research from the National Institutes of Health is clear: sound affects productivity. It’s also unsafe on a number of levels for industrial workers.
Tags: conveyors, labor
Posted in Safety & Ergonomics|
Warehouses, shop floors, and manufacturing facilities can be difficult environments for workers, and heat makes it even harder. Hot days and hard work conspire to reduce productivity and increase errors. We’ve found some research that spells out exactly how much, and have some recommendations to reduce the issues.
Tags: labor, ROI
Posted in Safety & Ergonomics|
