We’re encouraging anyone who operates a facility with pallet rack to check out the RMI (Rack Manufacturers’ Institute) webinar coming up on pallet rack safety.

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Because it links the manufacturing process with transportation to retailers, cold storage is one of the most important parts of the frozen food supply chain. The rise in e-commerce and evolution in where food is stored and how it gets to our homes is causing a massive increase in cold storage facilities across the nation. With supply chains becoming more and more complex and increasing in length, it’s more important than ever for providers to ensure that perishable products that are stored in their warehouses are kept within a strict temperature range (normally between -20 degrees Celsius and -28 degrees Celsius). A temperature variation of even a few degrees could ruin hundreds of pallets of food—and cost many thousands of dollars.

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Picking cartons from pallet rack is one of the most common warehousing ergonomic problems. Carton picking from racks is such an issue that OSHA has released specific guidelines on ways to reduce the issues involved with it. Workers frequently stretch, reach and strain beneath a beam to access cartons stored on the back layer of a stacked pallet, with great potential for physical problems.

This video discusses the sliding pallet device used to help alleviate those risks.

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It’s always busy when you operate a warehouses or DC, but as noted philosopher Ferris Bueller once said, “life moves pretty fast. If you don’t stop and look around once in a while, you could miss it.” The same applies to your facility and specifically its pallet racks. A good way to ensure they’re being used correctly and safely is to stop and look around once in a while. In that spirit, let’s touch on some things to examine in your warehouse rack operation.

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The right pallet rack will enhance your warehouse and improve overall facility performance, when correctly specified, laid out, and installed for the right load in the right positions. Check out our common-sense guide to specification, styles, accessories and applications. You will find quick, useful information on racks and how you can use them more effectively.

Guide to Pallet Rack Specifications & Operations

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The National Fire Protection Association (NFPA) has long required that pallet rack flue space should remain clear at all times so that any fires can successfully vent up rather than out, allowing sprinkler systems to activate faster. This vertical rise also helps slow fire spreading horizontally through a rack system. Flue space compliance is increasingly important to insurers and operators of warehouses and other industrial facilities. What can you do to help reduce issues with flue space obstruction?

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There is no storage space as expensive as frozen storage space, which is why companies work hard to maximize storage in these facilities. One of the industry’s most innovative companies, Zero Mountain Cold Storage, decided to increase capacity at its Fort Smith, Arkansas location. The company called on Cisco-Eagle to help it plan and execute nearly 1,200 pallet positions in a combination of freezer and cooler storage areas.

Here is how Zero Mountain found its solution

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Pallet racks are durable, and you know that if you spend any time in this industry. When properly specified, installed, used and maintained, they can last for decades. If you choose to install used racks, take sensible precautions to ensure safety and stability.

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When working with palletized goods stored at floor level beneath a rack beam in a typical warehouse, there are significant issues for order pickers who execute these tasks daily, including strains and stresses that can lead to major injuries, down time, and worker compensation expenses. What can you do to reduce the chances of these types of problems?

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Above: Stock image of warehouse store and pallet rack

Pallet racks by nature are very safe storage equipment, but in any areas people interact with machinery, and heavy storage, there are dangers. A recent accident at a big box warehouse retailer helps illustrate some of the problems with busy pedestrian aisles between heavy storage racks.

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