In warehouses, we deal with tons of empty pallets, and the load can be overwhelming at times. Yet, people tend not to notice the effect all that lifting and manual manipulation has, because it’s cumulative. Pallets are routinely handled the same way because that’s what we are used to. The problem is really one of ergonomics: people who stress, push and strain with stacks of pallets on a daily basis are more likely to be injured. They certainly aren’t working at the speed you’d like. It’s wasted time with a serious downside.

The new Pallet Return Device offers a safer and way more efficient way to handle your pallets, all while making more perfect stacks.
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If you plan to be among the thousands of safety professionals headed to San Antonio next month for Safety 2018, the ASSE’s premier safety event, take some time to visit Cisco-Eagle.

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We’re encouraging anyone who operates a facility with pallet rack to check out the RMI (Rack Manufacturers’ Institute) webinar coming up on pallet rack safety.

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You probably know the stats: Forklifts are extremely common, very productive and likely the most dangerous piece of machinery in any given warehouse. They seriously injure tens of thousands of people a year.

Over its lifespan, most every forklift will be involved in some type of accident. If that involves a pedestrian, the injuries can be ghastly and the costs astronomical. Here are some things we’ve recently looked at to help reduce the chances of such incidents.

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As we have covered previously, conveyors contribute to ergonomics in material handling operations by reducing repetitive lifts, twists, reaching and materials movement that may have been done by hand without them. Eliminating manual lifting and carrying reduces the chances for painful, expensive musculoskeletal injuries. It’s not about the once-in-a-while lift/carry. It’s about the same, repetitive motions over and over.

It’s important that your conveyor is configured correctly to make this work.

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In warehouses, about 25% of injuries come at or near the loading dock area.

This is usually because it’s such a focal point of any distribution operation—it’s where everything is accepted and put-away and where everything eventually process out. This means that at times the dock will buzz with forklifts, workers on foot, and other bursts of activity. It has a natural fall hazard in the edge of the dock. It’s got exposure to elements, meaning that it may have moisture, oils and other trip/slip hazards. When it comes to preventing falls, what are your OSHA’s requirements? And what should you do above and beyond them?

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When it’s single-digits outside, any warehouse worker can tell you how cold the job gets near the shipping or receiving docks. Due to the sheer size and typical construction of warehouses, they’re difficult to insulate and heat. They are also susceptible to roof leaks, which may cause slip hazards during rainy or winter weather. Warehouse workers who work in chilly, uncomfortable environments all day are going to be less efficient, slower and at more risk for accidents or injuries. Even wearing jackets and gloves, the cold has a profound effect on their comfort and work. What are some steps you can take to reduce the impact?

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When a prospective client wants to visit your 3PL facility, it’s critical; you could be on the verge of new business.

You want to show them why they should select you as their 3PL of choice; that you’re the best choice; that you can be trusted to help them serve their clients. It’s no easy task running a successful warehouse or third party logistics company – it’s a multi-faceted organization with its own specific attributes and specialties.

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The forklift is ubiquitous in warehousing, manufacturing, distribution and other industrial operations, but many companies are actively working to reduce fleet size—or eliminate forklifts entirely.

Why eliminate forklifts?

This seems to be mostly about safety. Powered industrial trucks ranked sixth for OSHA violations in the most recent data. They’re always  near the top. They cause about 100 deaths in the United States every year, and tens of thousands of injuries, with a high percentage termed “serious”. Forklifts are often the single most hazardous machine in any facility that operates them. Can you truly make a warehouse forklift free, as many EHS experts recommend? Maybe not, but you can minimize forklifts and keep them out of the most dangerous areas. Let’s dive into some methods.

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Conveyors are ergonomic equipment by nature. They reduce manual lifting, pushing, pulling and stretching by delivering product to workers and reducing the stress of carrying or pushing it manually. Whether in a large integrated system or a spur of gravity, conveyors are great for reducing the number of people who engage in potentially dangerous activities that could cause musculoskeletal issues. Let’s dive into ways to be sure your conveyors are contributing to an ergonomic operation.

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