Pushback rack systems can give you up to 90% more product storage than selective storage rack systems and up to 400% more selectivity than drive-in racking systems. They’re probably the best balance between selectivity and storage density.

But proper training is a must to get maximum productivity while keeping your operation safe. Forklift drivers who are used to selective racks will have to change their thinking and upgrade their skills when a dynamic pushback system. Inadequate training can lead to product damage, lost time, and compromised safety.

Unlike single-pallet deep selective racks, pushback storage rack systems let you store 2-5 deep pallet layers while providing easy access to a variety of different SKU’s. It’s not as selective as static racks, but the storage density is greatly enhanced. (For a detailed analysis of racking styles and which to use in what situation, see “Selectivity vs. storage density: choosing the right pallet rack style for your application”).

“Pushback System Safe Operating Procedures User Handbook,” is a free booklet is being offered by Steel King. This pushback safety handbook highlights best practice procedures, and illustrates them with easy-to-understand graphics.

The manual illustrates the best practices from years of experience. It covers the three main points that every forklift driver must master to get the most out of a pushback system: controlling the load when it comes forward; properly positioning pallets; and avoiding ‘cross stacking,’ or the placing of pallets on multiple carts.

To get a copy of the handbook, just send us a pushback rack inquiry and it will be shipped to you. In the notes field, ask for the booklet.