Manufacturing plants, warehouses and other industrial operations are all facing one central challenge today: labor shortages. There are other challenges in supply chains, material inputs and environmental situations, but everyone in every industry across the board is dealing with labor—or the lack of it.Â
Tags: labor
Posted in Automation, Labor & Efficiency|
Above: distribution center worker stretches over a conveyor line to access a package. Automation can reduce or eliminate this type of stressful, repetitive motion.Â
Companies tend to focus on the hard-dollar ROI when they evaluate automation—labor reduction, throughput improvements, error reduction and efficiency—but should also consider “soft” benefits like ergonomics, safety and flexibility. Ergonomics in particular should be considered a primary factor in an era of aging labor and tight supply.
Tags: ergonomics
Posted in Automation, Labor & Efficiency|
Safety is multifaceted, from ceiling to floor and everything between. Operational safety processes boost your overall productivity and bottom line. Some kinds of safety are more apparent and easier to visualize than others; things like forklift safety or machine guarding. One safety concern that should always be addressed, but might be overlooked, is spill containment.
Spill prevention and containment are important to protect workers and the environment around your facility. No one wants the hassle, potentially deadly injuries, or costly aftermath that comes with chemical spills in a warehouse, factory or processing facility. With that in mind, what are good options to help keep chemicals contained?
Posted in Safety & Ergonomics|
Your rack system is your business, if you’re operating a warehouse or distribution center—or, it at least holds your business.
Pallet racks aren’t simply rows of storage shelves, and you shouldn’t treat them that way. Something so fundamental to a warehousing operation can and should be evaluated for improvement. One of the chief roles of a rack system is to allow efficient, quick access to stored products. How fast can you store things? How fast can you retrieve them?
Posted in Pallet & Warehouse Racks|
Pick modules support a range of warehouse activities, but their primary role is to increase the speed and space efficiency of order fulfillment operations. Configured with racks (which are usually the support structure), conveyors, flow storage, shelves and modular storage, they let you design the storage, fulfillment and picking strategy that fits your needs. Some pick modules are simple — really, just a shelf-supported mezzanine. Others combine automation and WMS systems for full systems integration.
Posted in Automation, Labor & Efficiency|
Forklifts are the usual method to move heavy materials, but there are plenty of times—and many good reasons—you might not want to use one. You can use pallet jacks, stackers, tuggers, pallet dollies, AGVs or even conveyors, but what about the instances where you don’t need forklift power, but your loads are too heavy or the travel time too far for pushcarts?
Enter the powered cart. This option resides in that “sweet spot” for material movement. But what exactly can a powered cart offer you, and what are your options?
Tags: labor, ergonomics, Safety & Ergonomics
Posted in Material Handling|
AGVs–automated guided vehicles–are mainstream. You see them in increasingly diverse applications and functioning in areas of the supply chain that may have seemed impossible a few years ago. Especially as e-commerce continues to accelerate and consumers demand more and faster shipments, companies must innovate to meet demand. AGV technology is ready for real-world use and can provide the answer, but is it a good fit for you?
Posted in Automation, Labor & Efficiency|
Palletized loads are one of the most common—and most difficult—areas of concern for ergonomic warehouse operations. In an era of labor shortages and increased safety concerns, dealing with pallets and palletized loads should be a higher-priority target for warehouse operations.
Posted in Safety & Ergonomics|
Most industrial facilities utilize barriers to protect pedestrians, inventory, structure and equipment. When you walk around you will see these (mostly) yellow barriers installed in highly-trafficked or other zones where forklift impacts are possible. It’s a matter of safety. OSHA forklift and powered industrial truck regulations lack specific guidelines when it comes to barriers, but there are best practices to consider.
The options depend on your specific operating environment. Finding the right system (or set of systems) is important, so it’s a matter of this: what do you need your barriers to do?
Posted in Safety & Ergonomics|
Automated storage and retrieval systems are becoming more commonly deployed in today’s modern distribution, manufacturing and warehousing facilities because they make more sense than ever in an age of escalating demand and declining labor availability. Is space tight? What are the error rates throughout fulfillment? Are there space issues do you see moving forward? What are the safety and ergonomic concerns?
Tags: ROI, Order Picking & Fulfillment, ecommerce
Posted in Automation, Labor & Efficiency|
