steel | Warehousing Insights | Material Handling Systems - Part 3
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Pallet Rack Evaluation: Safety

September 27, 2022

Pallet rack being evaluated.

Pallet racks are integral to modern warehousing and aren’t static systems. Safety has always been one of the most critical aspects of warehousing and pallet racks have an outsized influence on warehouse safety. When you evaluate your rack, always take time to look for safety issues.

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Posted in Pallet & Warehouse Racks|

How Material Handling and Automation Increases Labor Flexibility

September 13, 2022

heavy pipe handling at a manufacturing facility.

Manufacturing plants, warehouses and other industrial operations are all facing one central challenge today: labor shortages. There are other challenges in supply chains, material inputs and environmental situations, but everyone in every industry across the board is dealing with labor—or the lack of it. 

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Posted in Automation, Labor & Efficiency|

When To Replace Pallet Rack

July 21, 2022

View of warehouse pallet rack used for storage

As a long-term investment, pallet racks tend to “go the distance”; you can count on them to retain their strength and integrity for years.

Even so, replacing your pallet rack might be a matter of damage (over time or suddenly) or from other reasons such as age or changes in your storage operation. Let’s review the reasons you might want to partially or fully replace your rack.

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Posted in Pallet & Warehouse Racks|

Built To Spill: Containment Options For Any Facility

May 26, 2022

Spill from containers in facility storage area

Safety is multifaceted, from ceiling to floor and everything between. Operational safety processes boost your overall productivity and bottom line. Some kinds of safety are more apparent and easier to visualize than others; things like forklift safety or machine guarding. One safety concern that should always be addressed, but might be overlooked, is spill containment.

Spill prevention and containment are important to protect workers and the environment around your facility. No one wants the hassle, potentially deadly injuries, or costly aftermath that comes with chemical spills in a warehouse, factory or processing facility. With that in mind, what are good options to help keep chemicals contained?

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Posted in Safety & Ergonomics|

Applications for Urethane Sleeved Conveyor Rollers

May 17, 2022

Roller conveyor incline with urethane sleeved rollers in an ecommerce distribution center

Above: urethane rollers used on an incline distribution application.

Roller conveyors are galvanized steel, and are sleeved in urethane for specific applications. These rollers can be used almost anywhere and are often specified for food & beverage, printing, automotive and medical/pharmaceutical operations. When should your conveyor utilize urethane rollers?

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Posted in Conveyor Optimization|

Pallet Rack Evaluation: Storage and Retrieval Speed Improvements

May 3, 2022

Loading a pallet into a high-bay rack system with a forklift
Your rack system is your business, if you’re operating a warehouse or distribution center—or, it at least holds your business.

Pallet racks aren’t simply rows of storage shelves, and you shouldn’t treat them that way. Something so fundamental to a warehousing operation can and should be evaluated for improvement. One of the chief roles of a rack system is to allow efficient, quick access to stored products. How fast can you store things? How fast can you retrieve them?

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Posted in Pallet & Warehouse Racks|

The Anatomy of a Pick Module

April 12, 2022

Pick module with carton flow on two levels in an apparel distribution center.

Pick modules support a range of warehouse activities, but their primary role is to increase the speed and space efficiency of order fulfillment operations. Configured with racks (which are usually the support structure), conveyors, flow storage, shelves and modular storage, they let you design the storage, fulfillment and picking strategy that fits your needs. Some pick modules are simple — really, just a shelf-supported mezzanine. Others combine automation and WMS systems for full systems integration.

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Posted in Automation, Labor & Efficiency|

Shoptalk: Goal Post Dock Door Guards

April 7, 2022

dock door goalposts in warehouse

In this installment of Cisco-Eagle’s Shoptalk series, Lance reviews how goalpost dock door protectors work.

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Posted in Docks & Shipping|

Motorized Carts For Ergonomic Material Movement

March 29, 2022

powered cart operating in warehouse environment

Forklifts are the usual method to move heavy materials, but there are plenty of times—and many good reasons—you might not want to use one. You can use pallet jacks, stackers, tuggers, pallet dollies, AGVs or even conveyors, but what about the instances where you don’t need forklift power, but your loads are too heavy or the travel time too far for pushcarts?

Enter the powered cart. This option resides in that “sweet spot” for material movement. But what exactly can a powered cart offer you, and what are your options?

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Posted in Material Handling|

Total Protection – Industrial Facility Traffic Barrier Factors

March 1, 2022

Photo of warehouse with guardrail installed to protect pallet rack.

Most industrial facilities utilize barriers to protect pedestrians, inventory, structure and equipment. When you walk around you will see these (mostly) yellow barriers installed in highly-trafficked or other zones where forklift impacts are possible. It’s a matter of safety. OSHA forklift and powered industrial truck regulations lack specific guidelines when it comes to barriers, but there are best practices to consider.

The options depend on your specific operating environment. Finding the right system (or set of systems) is important, so it’s a matter of this: what do you need your barriers to do?

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Posted in Safety & Ergonomics|

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