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Comparing Gravity Flow Rack Types

June 15, 2008

Carton flow rack system for order picking

Walk into any order fulfillment operation, and you will see gravity flow rack.

The reason is obvious–it’s one of the best ways to pick orders utilizing first-in, first-out principles. It used to be that there was one kind of the stuff, the plastic-wheel tracks, but these days the choices are more diverse than ever. For the most part, these flow rack types act the same; they decline toward the picker and boxes or totes or even larger components flow toward him. They’re restocked from the rear and picked from the front onto a takeaway conveyor line, a cart, workstation, or another step in the process.

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Posted in Order Picking & Fulfillment|

Tips to Fight Summer Heat in the Warehouse

May 28, 2008

Manufacturing_Facility

There are many issues of productivity and safety that are stressed as the heat rises. As temperatures start to rise, it gets particularly hot in industrial facilities, warehouses, shops, and distribution centers where air conditioning isn’t always present, extremely costly, or very effective. Experts say that employee productivity increases when ambient temperatures are comfortable and plummets when they aren’t. Error rates climb and safety is compromised as workers fight through hot, sweaty conditions. Here are some ways you can go about combating the rigors of summer.

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Posted in Safety & Ergonomics|

Seven Ways E24 Rollers Improve on Conventional Motorized Roller Conveyors

May 15, 2008

Ee24 conveyor accumulation.

When Hytrol introduced its E24 powered roller conveyor system there was a splash – and rightly so.

E24 is a brushless, gearless, low RPM, high torque motor that drives conveyor rollers reliably and efficiently. The external motor provides exceptional flexibility, superb heat dissipation, and a robustness that cannot be achieved with motors embedded in conveyor rollers. But what really makes E24 superior to the conventional motorized roller conveyor?

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Posted in Conveyor Optimization|

What is Dynamic Zone Allocation—and Why do You Need it?

October 25, 2007

conveyor line dynamic zone allocation

Zero and minimum pressure accumulation systems have been around for years, but suffered from variable loads. If you have zones of, say, 24″ and some cartons that are 15″, the smaller cartons have to take up space as if they were the longest load on the system. An animation depicting DZA can be found here.

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Posted in Conveyor Optimization|

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