Safety & Ergonomics | Warehousing Insights | Material Handling Systems
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Keep Pushing: Safety Guidelines For Pushback Rack Systems

June 18, 2019

pallet rack system

Pushback rack systems provide a unique way to gain more space in a crowded warehouse. They store pallet loads on both sides of an aisle at higher cubic densities, approximately 25% to 65% greater than selective racking. What that means is loads can be stored and retrieved from the same aisle, reducing the number of aisles needed. Freed space, that’s the name of the game with pushback rack.

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Ways to Prevent Damage in Rack Aisles

June 6, 2019

pallet rack system

Where there are people, forklifts and heavy pallets, there is always the potential for damage. You can walk through just about any warehouse and see dented rack frames, crushed wall sections, damaged pallets and other telltale signs of facility wear and tear. This is why walking around is a great warehouse management technique, but there is more you can do.

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How to Make Rack Aisles Safer for Foot Traffic

August 17, 2016

warehouse store loading water bottles

Above: Stock image of warehouse store and pallet rack

Pallet racks by nature are very safe storage equipment, but in any areas people interact with machinery, and heavy storage, there are dangers. A recent accident at a big box warehouse retailer helps illustrate some of the problems with busy pedestrian aisles between heavy storage racks.

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What Causes a Pallet Rack Collapse? How Can You Prevent it?

June 24, 2016

Pallet Rack Collapse

When heavy loads are stored on multi-level pallet racks, collapses and product falls are a primary safety concern. Busy warehouses with many workers who drive or walk between aisles of rack should find ways to reduce the chances of a disastrous event.

Stopping a collapse is an order of magnitude easier and less expensive than a single incident. Due to its interconnected nature, when pallet rack falls, it’s usually an entire row, or a series of them. Costs, in terms of damaged product, lost production time and injuries can be extreme. In many “just-in-time” manufacturing operations, losing components means losing days of production time.

So: what can you do?

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Comparing Pallet Rack Frame Protectors

January 21, 2016

pallet rack loading

Pallet rack damage can be extremely costly and dangerous. Damaged racks are more likely to collapse or spill their loads, so avoiding that damage is critical.

Day after day, year after year, it’s inevitable that a busy forklift driver in a fast-paced operation will eventually hit a rack upright. I’ve been to many facilities and seen lots of damaged frames, ranging from paint scrapes to twisted steel. This might not cause an immediate collapse, although it can. It does set you up for trouble down the road when another truck impacts the same upright, the rack is overloaded or loaded incorrectly.

Any dented, gouged or twisted rack uprights should be replaced, but how can you avoid that damage in the first place? Let’s examine some common rack protector types and where they might fit for you.

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Video: Tips for Safer Pallet Rack Operations

February 11, 2015

This short video details some common-sense tactics for safer pallet rack operations. Remember, pallet racks are designed for specific capacities and loads. If you are working on a rack application and aren’t sure of any of your load factors, contact us for assistance today. Also see our related infographic: “Safer Rack Operations”.

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