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White Paper: Pedestrian Safety in Forklift Operations

July 27, 2015

white paper cover - forklift safety

36% of forklift injury accidents involve pedestrians. That’s tens of thousands of accidents a year in the U.S. alone, a great many of them with direct bearing on pedestrians, who are at great risk. Due to the sheer mass of forklifts, they are particularly dangerous for pedestrians. Almost all these accidents result in serious injuries due to the mass and size of forklifts. Forklifts account for 1% of industrial accidents, but 10% of injuries. That statistic alone should put dealing with lift traffic and the ways it threatens walking employees, order pickers, and others a top priority.

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Introducing the AisleAlert Collision Warning System

June 11, 2015

This video illustrates the new AisleAlert intersection warning system, which is ideal for warehouses, manufacturing facilities, and other applications where visibility or heavy cross-traffic volumes may cause deadly collisions between forklifts, pedestrians and other industrial traffic. As traffic approaches the protected intersection, motion sensors detect the converging motion and trigger a bright LED light that flashes down onto the floor below the sensor at the center of the intersection. This positioning is unique–and remarkably visible.  Since the system utilizes reliable motion detection and intelligent controls, it activates only when traffic is detected in at least two directions moving toward the monitored area. Check it out if you are looking for an economical way increase safety in your facility.
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How Warehouse Safety Technology is Changing Everything

May 19, 2015

order picking in a rack aisle

Scene: a typical, busy warehouse

A fulfillment center with row upon row of pallet racks. Eight dock doors occupy one wall of the building, some for receiving, some for shipping. Pick workers work in the rack aisles pushing carts and pallet jacks loaded with picked orders. Other pick workers have empty totes on carts for pulling orders. Fork trucks stock pallet rack and pull bulk stock for large orders. Dock doors are left open much of the time, even when there’s no trailer at the dock.

How many potential safety risks can you envision in this scenario? How do you prevent those from happening?

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Industrial Safety: Training May Not Be Enough

March 19, 2015

Workplace Safety 101 DVD Training
OSHA requires safety training in manufacturing, warehousing and forklift environments to help prevent accidents and injuries, and you should absolutely train your staff. However, all the training in the world may not prevent the worst types of accidents. People make poor choices from time to time, get distracted and are not aware of conditions in their environment, or are just plain fool-hardy. How to limit such circumstances is probably the next step in your safety program plan. Cisco-Eagle has spent the past few years building up a safety arsenal to aid you in that concern.

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Pop Quiz: The Best Way to Help Prevent a Forklift Collision

September 18, 2014

dangeorous warehouse intersection

It would be nice if every aisle and intersection, every wall cut-away, every rack corner, were visible. But I’ve been in these places and seen the difficulty storage or manufacturing facilities endure when it comes to the delicate balance between work velocity, employee safety, and productivity. On the floor of a bustling facility, in those areas where lighting isn’t the best, where busy forklift drivers  are sweating to fill orders, you’re going to have odd intersections. No doubt about that. This is one such intersection in a real facility. Our traffic management and safety teams use it as an exercise. You have options to help reduce accidents at this intersection…what would you do?

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Warehouse Safety Sensor Systems: Which Fits Your Needs?

August 8, 2014

Potential Collision

Safety is a major issue in most industrial environments – especially those where industrial traffic like forklifts, AGV’s and other vehicles mingle with workers on foot. There are just too many ways people can get hurt; too many chances for things to suddenly go wrong. That’s why including some automated safety sensor systems in a facility can make a life and death difference on a day-to-day basis.

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Safety Gates & Rails Protect People, Equipment, & Inventory (Video Library)

July 30, 2014

steel guard rails

According to the U.S. Bureau of Labor Statistics, there were nearly 3 million workplace-related injuries and illnesses reported during 2012, resulting in an incidence rate of 3.4 cases per 100 equivalent full-time workers. Additional research notes there were 219,630 non-fatal workplace injuries involving falls, slips, or trips and 704 fatal injuries in 2012.

To prevent workers from falling from raised platforms, stairs, and crossovers and to protect drivers from collisions and other safety hazards, Cisco-Eagle’s selection of barriers, rails, fencing & gates can provide industrial strength safety equipment for warehouses, industrial, and other facilities. The following video gallery showcases the benefits of Cisco-Eagle’s safety barriers, including guard railing, partitions, machine guards, bollards, and more:

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AisleCop® a Finalist for MHI 2014 Innovation Awards

February 7, 2014

AisleCop Forklift Safety System

The Material Handling Industry of America (MHI) has named Cisco-Eagle’s AisleCop® Automated Forklift Safety System a finalist for the 2014 Innovation Award, Best New Innovation Category. Judging, and the final awards, happens at Modex 2014 in Atlanta, Georgia.

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Industrial Pedestrian Safety Automation & Industry Guidelines

November 6, 2013

AisleCop forklift safety system

In recent years, many vendors have created products to help increase pedestrian safety in warehouses, factories, and other areas where forklifts operate. This is no wonder: accidents in this area are far too frequent, and often very devastating or even fatal. Because Cisco-Eagle provides such solutions, we have been asked about the compliance of these products to industry standards, such as the AIAG’s Pedestrian & Vehicle Safety Guidelines

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Can Warehouse Safety be Automated?

June 28, 2013

warehouse corner

OSHA estimates 85 deaths, 35,000 serious injuries, and another 62,000 non-serious injuries. More than 11% of forklifts are involved in these accidents every year, meaning that the forklift in your warehouse is statistically destined to have an accident before it goes out of service.

The cherry on top of this awful pie? Almost 40% of those accidents, depending on whose numbers you follow, involve a pedestrian. And this doesn’t  take into account the accidents that damage property, but don’t hurt people. Forklift-to-forklift collisions, or forklift colliding with warehouse racks aren’t included in these numbers if people aren’t injured.

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