Warehouses use pallet racks because they maximize storage space, streamline operations, and organize inventory like no other system. We discuss rack safety in depth because it’s so critical for protecting people, property, inventory and facilities. A rack safety fundamental is anchoring: the right anchors, installed correctly, into a subfloor designed for that purpose. Think of the floor-rack connection as the very basis of your rack’s balance and capacity.
Tags: Safety & Ergonomics, warehousing, storage
Posted in Pallet & Warehouse Racks|
While not every facility moves or uses drums for storage, those that do have a necessity to keep them safe. Whether they contain hazardous material or not, the effort to keep barrels upright and from spilling never ends, because who wants lost product or an unsafe work environment?
To ensure your workers keep drums handled correctly, there are multiple solutions available.
Posted in Material Handling|
How should your next automation project be evaluated? In many cases, companies try to replicate a manual processes through automation: if a person once rotated a tote, then picked from it and placed the contents into a container, that’s what the automation does. This kind of solution can provide excellent results, but may not be the optimal solution. What if you began with operational goals in mind that imagine a solution without the manual process?
Tags: ROI, Process Management
Posted in Automation, Labor & Efficiency|
Most every manufacturing or distribution facility builds in storage and handling buffers – and for good reason. Buffers hold product or processes when work flow isn’t balanced. For instance, a conveyor buffer may exist between picking and packing operations. This allows picking to continue even if the packing, quality control or shipping departments are backed up. Buffers maintain balance between functions and ensure continuity.
Tags: order fulfillment, ROI, conveyor design, Space Optimization
Posted in Automation, Labor & Efficiency|
The new age of material handling solutions is bringing many products once unheard of. Whether it’s an automated process designed to ease the burden on employees and improve throughput, or new safety features that increase awareness while removing danger, futuristic improvements are being adopted at an incredible rate.
There are, however, some tried and true methods of ferrying items from one area to another in a facility. Take the pallet dolly….a solution that’s been around forever and stood the test of time (and movement!).
Posted in Material Handling|
Conveyors and Autonomous Mobile Robots (AMRs) are both used in logistics, manufacturing, and warehousing, but have critical differences in terms of functionality, flexibility, and applications. Neither system is inherently superior to the other based on the use case, situation, load and operational goals. When you need to build a product transport system, they can often work in tandem to create the best solution.
Posted in Conveyor Optimization|
You could write a short novel–maybe a long one–about ROI for industrial automation projects.
If you’ve engaged in large-scale distribution or manufacturing automation projects, you probably have a good start on that very thing. ROI is a complicated endeavor with moving parts and shifting priorities. Because investments are always competing with other concepts, it often comes down to this: what’s most important to your company, your business environment and your industry.
Tags: Automation, return on investment, order fulfilment
Posted in Order Picking & Fulfillment|
If your operation requires workers to conduct some aspect from certain heights, then you know fall protection. Keeping your workers safe from falls isn’t just a top priority, it’s most likely the most top priority!
The numbers back this up, with yearly OSHA stats showing falls topping the lists time and time again. There’s even a yearly campaign to raise awareness for stopping falls with education, training and accountability. Combine all of this with protective gear designed to stop falls and protect workers, and you can have an effective fall safety program.
When considering the equipment needed, introducing the right fall arrest system featuring tie-offs, lanyards and harnesses is the lifeblood of this protection. But to ensure the person using them is truly safe, the harness has to fit right.
Posted in Safety & Ergonomics|
Vertical carousels and vertical lift modules—VLMs for short—enhance organization, increase storage density, improve security and speed throughput. They serve components directly to pickers in waist-high ergonomic zones.Â
While these systems are similar from a functional standpoint and look similar from the outside, they can have different use cases and application requirements. Kevin, a Cisco-Eagle Dallas account executive, zeroes in on the differences in this video.Â
Tags: ergonomics, industrial carousels, order fulfilment, Shoptalk
Posted in Automation, Labor & Efficiency|
Warehousing grown for most of the last decade, with a 5-6% annual growth rate expected for the next 5 years. That level of expansion stresses labor availability and supply chains, but has another implication: safety. In July 2023, OSHA announced what it terms a “new national emphasis” for workplace hazards for warehouses, distribution centers and retail storage facilities. Since nearly 2 million people work in the industry, the agency is interested in reducing injuries across the board.
What are the implications of this emphasis?
Tags: warehousing, distribution centers, fall protection
Posted in Safety & Ergonomics|
