Choosing guard rail can be confusing unless you understand clearly what kinds of conditions you are protecting against and what assets you are protecting. Whether it be fall protection for workers or asset protection from industrial vehicle usage, there is a guard rail that fits that need.
Guard Rail: When, Where and What
Tags: warehouse safety, Safety & Ergonomics, guard rail, hand rail, guarding systems
Posted in Safety & Ergonomics|
You Must Control Access to Your Facility
Above: a driver security cage, which allows entry into a dock area door, but restricts access within the facility
It’s difficult enough to handle the people who are supposed to be in your plant every day, much less visitors. Even those you invite.
The problem has two components: safety and security. From a safety standpoint, you have no idea how an untrained guest might behave. That guest may not know which machines are dangerous. He may not know to use your specified pedestrian walkways, wear steel toe boots, or stay clear of running conveyors. He doesn’t have your safety training. From a security standpoint, guests can be problematic from a number of angles. A plant visitor who has access to storage areas has access to inventory. With even the cheapest of phones now having good cameras and video built in, a guest may photograph something you don’t want made public. That guest could also damage something, accidentally or otherwise. There are lots of wrinkles.
Tags: Industrial Security, plant safety, Safety & Ergonomics
Posted in Security|
5 Common Pallet Rack Mistakes
When it comes to warehouse storage, pallet racks provide an optimal, easy-to-maintain solution. They’re the most common way of storing pallet loads in the world, and they’re used in the vast majority of warehouses, manufacturing facilities, commercial operations and even retail stores. Whether you’re dealing with selective, pushback, drive-in or other types of racks, the issues are frequently similar.
Safe pallet rack operation involves understanding how to properly use racks; an otherwise safe rack can become dangerous and expensive if used incorrectly. Here are 5 common mistakes people make with pallet racks—and what you can do to ensure you don’t make any of them in your warehouse.
Tags: Warehouse Management, pallet racks
Posted in Pallet & Warehouse Racks|
5 Heavy-Duty Shelving Solutions to Help You Maximize Storage Capacity
When it comes to the storage of industrial equipment, products, and parts, you need a reliable heavy-duty solution. Whether you work in a warehouse, shop, office, or manufacturing facility, a proper system of organization is essential to the way that you keep records, manage inventory, solve problems, and care for your tools.
Here’s a look at 5 industrial shelving solutions that can help you maximize your facility’s storage capacity, ultimately resulting in greater efficiency and workplace productivity: Read the rest of this entry »
Posted in Storage, Organization & Workstations|
Prevent Forklifts from Cutting Corners

It’s always dangerous when forklifts and people inhabit the same work areas.
You’ve probably heard the statistics when it comes to the forklift and its safety, but one of the most disturbing is the injury rate compared to incident rate. Forklifts cause just 1% of industrial accidents, but are responsible for a staggering 10% of all injuries in the space. So what can you do to help keep people and industrial traffic separated?
Tags: warehouse safety, traffic management, plant layout
Posted in Safety & Ergonomics|
More is More: Estimating Pallet Rack Upright Capacities
There are two types of pallet rack capacity to take into account: beam and upright. Getting those capacities right is a critical factor in safe, efficient rack operations, so understanding why they are very different numbers is important.
Posted in Pallet & Warehouse Racks|
Tactics to Reduce Small Parts Order Picking Errors
Small parts are more difficult to count, measure and handle. They tend to cause more errors than case picking or larger component orders. If you are having errors, you should try to define the causes — and the suspects abound. Can you find out what’s causing the errors? Once you do, what happens next? Here are some common causes and solutions to this issue.
Tags: 5S principles, error reduction, lean warehousing, Order Picking & Fulfillment
Posted in Order Picking & Fulfillment|
Safety Automation vs. Safety Training for Warehouse Operations
According to the United States Department of Labor’s Bureau of Labor Statistics there are currently more than 691,000 warehousing and storage workers on the job in the United States, and that’s probably a low number, given that many factories and other commercial facilities have warehouse or restock areas that may not be classified that way.
With that many people constantly working in or around potentially hazardous materials, forklifts, near storage areas, and around machines, safety concerns and strategies are a primary issue for warehouses, factories and other industrial operations. Where do you start when you’re working toward a safer operation? Is training enough? Will equipment and systems work on their own?
Posted in Safety & Ergonomics|
A Guide to Pallet Rack Wire Decking Finishes
There is some confusion about the different finishes that can be applied to a pallet rack wire deck.
Various manufacturers offer different finishes, and you may have need of more than one of them for different types of storage applications. This primer on the common finish options can help you make decisions about your warehouse, load, rack and application.
Tags: pallet storage, wire decking, pallet racking, ROI
Posted in Pallet & Warehouse Racks|
Tips to Prevent and Reduce Pallet Rack Damage
Pallet racks are frequently subject to abuse, and even the toughest rack will need some cautious handling, processes, guarding equipment, and other help to remain in service. Racks can be overloaded, hit by heavy forklifts, misloaded, and otherwise impacted. Read our quick tips to help you avoid the frustration, expense, and danger of rack damage.
Posted in Pallet & Warehouse Racks|