Material Handling Experts


Information on the products and techniques to better store, handle, and move products in your facility.

Safety Rules for Pedestrians & Forklifts: Help them See You

January 18, 2010

This is a great video from WorkSafeBC on how to prevent forklift injuries from a pedestrian’s point of view.

As a pedestrian in a forklift environment, it’s your responsibility to keep yourself safe.  Anyone who runs a warehouse or industrial facility understands the dangers, and drivers should be trained. But do you train the pedestrians, the order pickers, the managers, and vendors who sometimes roam your facility?

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Horizontal Carousels: why top driven is better

January 6, 2010

top driven horizontal carousel

The age-old argument of top-versus bottom-driven horizontal carousels comes up all too frequently (at least among carousel people). You may think it doesn’t really matter that much but in fact, it makes all the difference in the world. Supporting something from underneath makes sense. After all, trains, cars and most rolling objects are bottom-supported. Yet, the best designed horizontal carousels in the world are top-supported units that outperform bottom-supported units in both speed and efficiency. How can that be?

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Warehouse Safety: Distracted Forklift Drivers

January 6, 2010

forklift distractions

If you’ve ever stopped at a traffic light, and shuddered at the texting, teenage (or all too often, an adult) driver in the next lane, you probably thought this is an irresponsible person who shouldn’t be behind the wheel. Given statistics that smart phone users are impaired as drunk drivers, it’s a serious and deadly issue; most states have laws specifically forbidding texting on the road. The question is, do you tolerate that kind of distractions for forklift drivers in your warehouse? Should you have the same rules? (Short answer: yes).

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How Much Money does Shipping Rivet Shelves Without Decks Save?

December 18, 2009

We sell loads of shelving all over the country, and one of the persistent issues is the cost of shipping. In particular, that’s an issue for industrial rivet shelving, which is the most economical type of shelving with the highest capacity. It is easily the most popular industrial shelf type going. For many customers, shipping an all inclusive shelving system is the easiest, most convenient thing — we do it all the time.

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Improve order picking processes without automation

November 20, 2009

Cliff Holste at Supply Chain Digest (opens in a new window) has a good piece on ways to improve picking productivity.

Distribution centers will benefit from emerging automated case picking technologies, but those don’t fit for every operation, at every level. They’re also expensive upgrades, so your ROI has to be considered as well.

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Protecting Overhead Dock Doors from Forklift Impacts

November 4, 2009

Dock door with overhead door protection system

Walk around any warehouse, manufacturing facility, or commercial storage operation of any size, you’ll almost always find two things — forklifts and dock doors. If that building has been in place for any substantial length of time, you’ll also find dinged, dented, ruined or replaced dock door guides, pallet rack frames, building columns, etc. It just happens that way. While many operations take steps to use guard rails or bollards to shield their critical machinery, dock doors can be left out.

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More Conveyor White Papers Published

October 27, 2009

conveyor white papers

We just finished adding 3 new Conveyor White Papers, including helpful information on Critical Product and Load Orientation, a Picking, Packing and Loading Application Matrix, and Sortation System Controls Comparisons table. All of these documents are PDF files, and all of them open in new windows. They’re all single-page, designed for quick downloading and reading. We will be adding more of these as they’re produced, so check back often.

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Getting the Load Right for your Pushback Rack

October 12, 2009

pushback rack applicaiton

Push back rack systems are excellent high density storage solutions — perhaps the most economical way to squeeze space out of a crowded warehouse.  All loads are stored and retrieved from the same aisle. This reduces the number of aisles needed in a facility, freeing up more space for storage. Aisles can take a great deal of space up in a typical warehouse, so by implementing a pushback pallet rack system, you essentially swap selectivity for space. Push back rack systems provide a Last-In-First-Out (LIFO) inventory rotation, so you have to be certain your load fits. If it does, congratulations — you’ve just saved a lot of space. But there are issues that can arise when pushback rack is inappropriately specified or utilized. Here are some of those…

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Posted in Docks & Shipping, Material Handling, Pallet Rack, Safety & Ergonomics, Space Saving, Warehousing| No Comments »

Pallet Conveyor Application Guidelines

October 2, 2009

conveyor white paper logo

Many operations utilize pallet or slip-sheet to convey bulked material, whether in manufacturing, work in process, to convey from a palletizer, or in shipping areas. While some applications require these palletized items to only be carried the last few feet of their process, many rely solely on the pallets to carry their product throughout a facility. Today’s processes require a smarter and often unique footprint for these palletized items. However, historically these unique footprints have been difficult for the material handling, namely conveyors, to handle effectively.

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Designing workbenches for assembly, testing, packaging, or packing

September 24, 2009

technical workstation

It ought to be fairly simple, but specifying the right workbench for your application is something that deserves thought and pre-planning. Minor differences in the type of bench can provide critical benefits that add up to major productivity gains over time. Benches aren’t the simple, static equipment many believe. Here are some traits to consider

Application: A clear, flat surface is the basis for most workstations. The bigger question is this: how will it be used? Will you be packing orders? Repairing or assembling? Will it integrate with conveyors or assembly lines? Will you need access to certain supplies? Ergonomic considerations will play heavily into this part of the decision making process.

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Posted in Docks & Shipping, Manufacturing, Material Handling, Safety & Ergonomics, Warehousing, Workbenches & Stations| No Comments »