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How to Make Rack Aisles Safer for Foot Traffic

August 17, 2016

warehouse store loading water bottles

Above: Stock image of warehouse store and pallet rack

Pallet racks by nature are very safe storage equipment, but in any areas people interact with machinery, and heavy storage, there are dangers. A recent accident at a big box warehouse retailer helps illustrate some of the problems with busy pedestrian aisles between heavy storage racks.

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What Causes a Pallet Rack Collapse? How Can You Prevent it?

June 24, 2016

Pallet Rack Collapse

When heavy loads are stored on multi-level pallet racks, collapses and product falls are a primary safety concern. Busy warehouses with many workers who drive or walk between aisles of rack should find ways to reduce the chances of a disastrous event.

Stopping a collapse is an order of magnitude easier and less expensive than a single incident. Due to its interconnected nature, when pallet rack falls, it’s usually an entire row, or a series of them. Costs, in terms of damaged product, lost production time, and injuries can be extreme. In many “just-in-time” manufacturing operations, losing components means losing days of production time.

So: what can you do?

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Securing Product in Pallet Rack Bays

April 19, 2016

Rack Safety Types
There are some inherent safety and security issues when it comes to pallet rack – goods failing to be appropriately stacked on the pallets, failing to shrink wrap goods on the pallet, over hanging pallets past the rack beams into the flue space, and failing to secure high dollar products being stored in rack bays. Each of these situations present hazards either in safety or security.

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Product News: Spring-Rail Pushback Product Announced

April 15, 2016

Spring-Rail Close Up
Recently Exglobe, maker of the horizontal flow rail featured on our website, announced the upcoming launch of a new product that allows existing pallet rack to be used as pushback rack without the carts and retrofit expense typically incurred. I contacted Exglobe’s U.S. sales manager, George Bally, to ask a few questions about the new product.

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Space Saving Storage Systems for Rack and Shelving

April 5, 2016

Montel Mobile Rack System
As a business grows, usually storage demands also increase, leaving you facing choices like storing goods off-site, relocating to larger facilities, or turning to a third party for warehousing or distribution – choices that increase overhead costs year over year. What if you could avoid those choices and increase available space in your existing storage by removing the aisles between the rows of racking and even shelving?

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What’s the Right Warehouse Rack System for Your Operation?

March 8, 2016

Forklift in front of rack and shelving warehouse system

A warehouse rack system is a humble part of any storage operation that can quietly make or break its success. While that may sound dramatic, it’s a fact that in a warehouse or distribution center a rack system is at the core of operations. It’s involved in several stages of operations and it follows that it should be carefully considered.

The good news is warehouse racking systems are available in many different configurations. Most can be customized to suit your warehouse’s specific space and business needs, fill the cube and operate in most any way you’d like. Whether you are storing pallets, beverage loads, heavy components, furniture, food, cartons or any other load, rack systems can be designed to fit your application.

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Posted in Inventory Management, Material Handling, Order Picking & Fulfillment, Pallet Rack, Warehousing| No Comments »

Comparing Pallet Rack Frame Protectors

January 21, 2016

pallet rack loading
Pallet rack damage can be extremely costly and dangerous. Damaged racks are more likely to collapse or spill their loads, so avoiding that damage is critical.

Day after day, year after year, it’s inevitable that a busy forklift driver in a fast-paced operation will eventually hit a rack upright. I’ve been in many facilities and seen lots of damaged frames, ranging from paint scrapes to twisted steel. This might not cause an immediate collapse, although it can. It does set you up for trouble down the road when another truck impacts the same upright, the rack is overloaded or loaded incorrectly.

Any dented, gouged or twisted rack uprights should be replaced, but how can you avoid that damage in the first place? Let’s examine some common rack protector types and where they might fit for you.

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Structural vs. Roll-Form Pallet Racks: a Comparison

November 16, 2015

structural rack application

Structural vs. roll form racks: which fits your application and operation best?

Roll-form selective rack is the standard for many industrial storage operations. It’s the go-to rack due to its teardrop assembly, ease-of-use, and strength. Because it doesn’t require bolts or other hardware (aside from a snap-on safety clip) to attach beams to uprights, it’s a popular option for selective industrial pallet storage operations. But there is another option: structural rack with bolt-on beam/frame connections, higher capacities and rigidity.

Why would you use structural racks rather than roll-form racking?

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A Guide to Stacking Bulk Materials

November 10, 2015


When you have bulk materials to store and handle, when is it best to stack them on the floor, and when do you need to move it to storage equipment like heavier racks? How can you safely and effectively stack these materials on the ground? OSHA offers some guidelines on the question from a safety perspective. When you do opt for either floor stacking or rack storage, what are some safeguards you should take?

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Operating Forklifts More Safely

September 22, 2015

receiving-area
Forklifts are generally acknowledged as the top safety issue in warehouse and distribution center operations. A number of things make this true: first, forklifts account for 1% of industrial accidents, but 10% of injuries. Let’s explore some ways you can make forklift use safer in your facility.
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