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How to Convey Poly Bags & Envelopes

October 18, 2018

poly bag package

The shift from traditional retail to ecommerce is accelerating, and with that growth there are both challenges and opportunities for order fulfillment operations. Companies that spent decades perfecting retail distribution (large, bulk orders to a network of stores) are shifting toward direct-to-consumer shipments that are orders of magnitude more difficult to manage.

Among other things, this means that ecommerce companies must focus on optimal packaging. At Modex 2018, an industry expert panel including Hytrol’s Boyce Bonham discussed these issues.

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Posted in Conveyor, Automation, Material Handling, Order Picking & Fulfillment, E-Commerce| No Comments »

How to Measure Conveyors

October 9, 2018

top of roller dimensions for conveyors
This is part three of our guide to measuring material handling equipment. When you want to lay out a conveyor, there are methods to measurement that can ensure the equipment fits where you need it to, interfaces with machinery, matches work station heights, and other critical measures.

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Posted in Conveyor, Warehousing, Manufacturing, Material Handling| No Comments »

A Step-by-Step Safety Process for Forklifts and Pedestrians

October 2, 2018

forklifts and pedestrians near a dock door

When it comes to protecting pedestrians from forklift accidents, focus on processes—the ways you segment, train, manage and work on a daily basis. Preventable accidents happen when a process is absent. When it comes to forklifts and pedestrians, accidents are far too common and frequently serious.

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Posted in Warehousing, AisleCop, Safety & Ergonomics| No Comments »

A Video Guide to Extendable Conveyors

September 20, 2018

loading tires into a truck trailer with extendable conveyors
Warehouses have always had problems with the point in their material handling system where docks or shipping areas meet the production line. For lack of a better word, these are awkward areas where it’s difficult to handle product in that dead zone between the end of a material handling system and truck trailers.
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Posted in Conveyor, Warehousing, Docks & Shipping, Video| No Comments »

AisleCop: Pedestrian or Forklift Priority?

September 18, 2018

aislecop system with pedestrian priority setting

Forklift safety systems are usually designed to restrain pedestrians, not forklifts

The reasoning for this choice is simple: it’s the same one that usually allows cars to have the right-of-way on public streets. It fits the operational needs of most warehouses and industrial facilities, but that’s not something that’s true in every case. Let’s go through your options for managing a pedestrian crossing in your facility using the AisleCop® system.

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Posted in Safety & Ergonomics, AisleCop| No Comments »

Measuring Your Facility, Part 2: Common Obstructions & Interferences

September 13, 2018

measuring a warehouse facility

In part one of this series, we discussed the fundamentals of facility measurement and the impact building column types and spacing can have. The most common issue people have with layout tends to be building columns, but working with obstructions is a close second. Let’s break down the common obstructions that can throw off your measurements.

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Posted in Warehousing, Space Optimization & Planning, Organization| No Comments »

It’s a Small (Warehousing) World

September 11, 2018

mini warehouse worker

A manager’s job is never done. There is always a cause to undertake or situation to help control. I should know, I was a warehouse manager for a day.

Why was my tenure so short? Well, it was because my “job” consisted of directing some employees with whom I shared a unique bond….my children. We were working in General Mills Lift, Load & Haul distribution center at the Scott Family Amazeum, which provided a fantastic showcase for them to see just what efforts and machinations go into getting each and every package out to its destination.

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Posted in Warehousing, Lean, Conveyor| No Comments »

Pallet Rack Storage Ideas for Difficult Loads and Situations

August 30, 2018

reel storage in a warehouse

Pallet rack systems are more versatile than simply storing skids in high bays. Many of our clients need to store more specialized loads, such as rolls, dies, tubes, fragile items and more. With the right hardware and design, almost anything can be safely and efficiently stored.
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Posted in Pallet and Industrial Racks, Warehousing, Manufacturing, Organization| No Comments »

Warehouse Management Headaches and How to Relieve Them

August 23, 2018

warehouse manager in a rack aisle
If you run a warehouse or distribution facility today, it’s likely that you are busy — really busy — and scrambling for time. E-commerce has changed the game, as customers demand more, faster, better. Managing a warehouse has always been a battle for time and the pressure never seems to subside. When we talk to warehouse managers and operators, here are some of the issues they face on a daily basis.

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Posted in Warehousing, Supply Chain, Order Picking & Fulfillment, Third Party Logistics| No Comments »

The Final Frontier – Using Space Efficiently

August 16, 2018

shelf supported mezzanine

In a recent article released by the Wall Street Journal, warehouse space was showcased as being at its tightest since 2000. While this should come as no surprise that this issue of space is consistently growing, the rate at which warehouse vacancy is dwindling is far outpacing the increase in new construction.  In the second quarter of 2018 alone, industrial real estate availability fell to 7.2%. This creates in a unique predicament for those thriving and looking towards expansion, but also provides opportunities for those who can maximize their available footprint.

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