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November 2023 Insights: Warehouse & Manufacturing Injury Rates

November 30, 2023

Cisco-Eagle insights

This month, we delve into the reported high rates of injury and illness among warehouse workers, and the ways federal agencies are working to address it. Also, a dive into employment markets – where manufacturers and warehouse operators are falling short, and where the sector may be able to pull workers. Plus, we discuss automation’s rebound in 2024, shipping issues, and a bit more.

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Posted in Industry Insights|

How to Singulate Products on Your Conveyor System

November 28, 2023

singulation conveyor systems merge multiple lines into single lanes of products

What is singulation?

Singulation separates and single-lines cartons and other loads into lines as they move on a conveyor. Bulk and parcel applications frequently require singulation. Conveyors and control systems use multi-speed belts, dedicated singulators, skewed rollers and side-driven motors to unscramble multiple lines of products into single-file. Think of singulation as the process of organizing cartons or other loads into a single, neat line for future processing.

Singulation is pivotal for in sorting and organizing materials ranging from boxes to fragile electronics to sturdy automotive components on conveyor systems.

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Posted in Conveyor Optimization|

Pallet Rack: Anchoring, Safety and OSHA Compliance Factors

November 9, 2023

heavy duty die storage rack anchored to a concrete warehouse floor.

Warehouses use pallet racks because they maximize storage space, streamline operations, and organize inventory like no other system. We discuss rack safety in depth because it’s so critical for protecting people, property, inventory and facilities. A rack safety fundamental is anchoring: the right anchors, installed correctly, into a subfloor designed for that purpose. Think of the floor-rack connection as the very basis of your rack’s balance and capacity.

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Posted in Pallet & Warehouse Racks|

October Insights: The “Robot Tax”, Worker Concerns with Automation

October 26, 2023

Morning coffee with Cisco-Eagle photo
Coverage of issues relating to automation, labor management, material handling, inventory shrinkage, and labor issues for industrial facilities and the people who operate them.

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Posted in Industry Insights|

Automation: Starting with a Clean Slate

October 10, 2023

manual and robotic palletizing.

How should your next automation project be evaluated? In many cases, companies try to replicate a manual processes through automation: if a person once rotated a tote, then picked from it and placed the contents into a container, that’s what the automation does. This kind of solution can provide excellent results, but may not be the optimal solution. What if you began with operational goals in mind that imagine a solution without the manual process?

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Posted in Automation, Labor & Efficiency|

Buffers, Conveyors, Robotics and Automation: What Works, What Doesn’t

October 3, 2023

conveyor system with cartons accumulating as a buffer.

Most every manufacturing or distribution facility builds in storage and handling buffers – and for good reason. Buffers hold product or processes when work flow isn’t balanced. For instance, a conveyor buffer may exist between picking and packing operations. This allows picking to continue even if the packing, quality control or shipping departments are backed up. Buffers maintain balance between functions and ensure continuity.

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Posted in Automation, Labor & Efficiency|

Insights: Manufacturing Gender Gap, Automation Pitfalls to Avoid

September 26, 2023

Morning coffee with Cisco-Eagle photo

Where can automation cause issues? Intralox explores the pitfalls of downtime and the ways to address it below. We also examine issues relating to recruiting women to manufacturing careers, the need to reshore, Tennessee’s efforts to build a modern industrial workforce, and more.

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Posted in Industry Insights|

Cisco-Eagle Names New Sales Directors

September 19, 2023

Cisco-Eagle recently promoted two sales directors to help us serve customers better in Central Texas and the Charlotte, North Carolina offices.

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Posted in ESOP & Company News|

Comparison: Conveyor Systems and Autonomous Mobile Robotics

September 12, 2023

Comparison: conveyor system vs AMRs

Conveyors and Autonomous Mobile Robots (AMRs) are both used in logistics, manufacturing, and warehousing, but have critical differences in terms of functionality, flexibility, and applications. Neither system is inherently superior to the other based on the use case, situation, load and operational goals. When you need to build a product transport system, they can often work in tandem to create the best solution.

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Posted in Conveyor Optimization|

Order Picking, Accuracy and ROI for Industrial Automation

September 5, 2023

order picking line in action, with hand scanner.

You could write a short novel–maybe a long one–about ROI for industrial automation projects.

If you’ve engaged in large-scale distribution or manufacturing automation projects, you probably have a good start on that very thing. ROI is a complicated endeavor with moving parts and shifting priorities. Because investments are always competing with other concepts, it often comes down to this: what’s most important to your company, your business environment and your industry.

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Posted in Order Picking & Fulfillment|

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