Choosing guard rail can be confusing unless you understand clearly what kinds of conditions you are protecting against and what assets you are protecting. Whether it be fall protection for workers or asset protection from industrial vehicle usage, there is a guard rail that fits that need.
Guard Rail: When, Where and What
Tags: warehouse safety, Safety & Ergonomics, guard rail, hand rail, guarding systems
Posted in Safety & Ergonomics|
Warehouse Safety Sensor Systems: Which Fits Your Needs?
Safety is a major issue in most industrial environments – especially those where industrial traffic like forklifts, AGV’s and other vehicles mingle with workers on foot. There are just too many ways people can get hurt; too many chances for things to suddenly go wrong. That’s why including some automated safety sensor systems in a facility can make a life and death difference on a day-to-day basis.
Tags: infrared sensor, industrial safety, forklift safety, traffic management, safety systems, safety sensors, motion detection
Posted in Forklift - Pedestrian Safety|
The Relationship between Safety and Facility Layout
Facility layout is a complex and sometimes frustrating process. You’re often limited by budget, space, time, or scheduling beyond your control. What factors should you consider when you allocate space, either in a new facility or a redesigned one? Facilities are sometimes designed without consideration for the space EHS compliance may consume. When that happens, your usable footprint shrinks, leading to a production facility that isn’t truly space-optimized.
Posted in Safety & Ergonomics|
Video: 24-Volt Roller Conveyors “Simplify Everything”
When you look at your next live roller conveyor system, it’s smart to look at new advances. Hytrol’s e24 conveyor is one of the most important new product introductions in many years. It’s difficult to understate how this conveyor can enhance operations, but here is a quick summary of the advantages.
Tags: Hytrol, conveyor systems, roller conveying systems, e24
Posted in Conveyor Optimization|
Curtains and Dividers Help Retain Climate, Protect Products
When I was a kid, on rainy days my friends and I used  kitchen chairs, old blankets and lots of clothespins and built our own special space for imaginary adventures. Our rag-tag shelter was temporary, but gave us the sensation of being in our own little world. Frequently, in manufacturing and warehousing facilities, work zones and independent departments need separation from the larger whole for either safety or autonomy purposes, and there are products out there that answer those needs. Products like curtain walls, acoustic walls, thermal barriers and welding screens. Read the rest of this entry »
Tags: curtain walls, acoustic, barrier, thermal, strip door, plastic, vinyl, welding, screen, warehouse space savings
Posted in Safety & Ergonomics|
You Must Control Access to Your Facility
Above: a driver security cage, which allows entry into a dock area door, but restricts access within the facility
It’s difficult enough to handle the people who are supposed to be in your plant every day, much less visitors. Even those you invite.
The problem has two components: safety and security. From a safety standpoint, you have no idea how an untrained guest might behave. That guest may not know which machines are dangerous. He may not know to use your specified pedestrian walkways, wear steel toe boots, or stay clear of running conveyors. He doesn’t have your safety training. From a security standpoint, guests can be problematic from a number of angles. A plant visitor who has access to storage areas has access to inventory. With even the cheapest of phones now having good cameras and video built in, a guest may photograph something you don’t want made public. That guest could also damage something, accidentally or otherwise. There are lots of wrinkles.
Tags: Industrial Security, plant safety, Safety & Ergonomics
Posted in Security|
Order Picking: Optimizing and Storing Slow Movers
The focus when it comes to order picking is usually (and justifiably) on the fastest-moving product. You slot your warehouse for fast movers. You pareto-focus on the 20% of the product that generates 80% of the business, as you should. But it’s also useful to consider the slow-moving inventory and pick locations. Simply putting the slowest movers in the least accessible area may make them consume more order picking time and storage space than necessary.
Tags: order fulfillment, Industrial Shelving, carton flow racks
Posted in Order Picking & Fulfillment|
Innovations in High Density Storage
Ever find yourself wondering how you can get more out of your pallet rack? Do you have goods that take up very little space, but your pick operations don’t call for entire pallets full of the product? Then you might need to look at ways to achieve more density in your storage, and we’ve recently found a gem of a product that can help you out. It’s called Dynamic High Density Storage and it’s made by SpeedCell.
Tags: space savings, storage, industrial storage, distribution center, Order Picking & Fulfillment, Warehouse Management, warehousing, Pallet Rack, order fulfillment, warehouse storage
Posted in Pallet & Warehouse Racks|
The Wonder of Robotic Palletizing
I recently attended an ESOP event at a specialty paints and stains company. During the tour of their plant, I got to see a robotic palletizing system in operation. I was impressed. Standing about 6 to 8 feet away from the action, I watched as it placed 5-gallon cans of paint in rows of 3 stacked 3 high. Each row was offset from the previous one, so that optimum pallet space was used. As the robot picked up cans off the conveyor belt using a vacuum end effector, it placed them precisely on the pallet. Then, it slightly dropped down and “bumped” them to make sure they seated onto the row below. That action made me chuckle as I considered what a profoundly human act that was – a little hip action to make sure the cans seated correctly.
Tags: palletizing, ergonomics, Robotics, Time-savings, lean manufacturing, industrial safety
Posted in Automation, Labor & Efficiency|
5 Common Pallet Rack Mistakes
When it comes to warehouse storage, pallet racks provide an optimal, easy-to-maintain solution. They’re the most common way of storing pallet loads in the world, and they’re used in the vast majority of warehouses, manufacturing facilities, commercial operations and even retail stores. Whether you’re dealing with selective, pushback, drive-in or other types of racks, the issues are frequently similar.
Safe pallet rack operation involves understanding how to properly use racks; an otherwise safe rack can become dangerous and expensive if used incorrectly. Here are 5 common mistakes people make with pallet racks—and what you can do to ensure you don’t make any of them in your warehouse.
Tags: Warehouse Management, pallet racks
Posted in Pallet & Warehouse Racks|