Robotics in distribution operations aren’t exactly the stuff of the Jetsons; you see them every day. Because end-of-line palletizing involves so much repetitive motion, it’s a prime target for automation. It fits the profile of easily-profiled, repeatable and low-value labor tasks. It’s also back-breaking and un-ergonomic. How do you know if a robotic palletizing option makes sense? And what type of automation fits you?
Automated Palletizing Options: Finding a Happy Medium
July 7, 2022
Tags: labor, palletizing
Posted in Automation, Labor & Efficiency|
AGVs Implementation And Pathway Considerations
June 28, 2022
Automated Guided Vehicles are no longer an anomaly when it comes to adding productivity and efficiency to operations. As robotics of many varieties infiltrate facilities and work alongside human counterparts, adoption is becoming commonplace.
With this new embrace of automation, and specifically AGVs, comes new considerations within your warehouse. Daily interactions lead to new precautions to protect workers and your new equipment from damage. One area that must be addressed is your floors and aisles, for they will see a new age of comings and goings.
Tags: Safety & Ergonomics, Robotics, AGV's
Posted in Automation, Labor & Efficiency|
How to Reduce Conveyor Headaches, Repair Costs and Downtime
June 16, 2022
by Scott Stone
We spoke with Eric Dodd, who manages Cisco-Eagle’s Field Services Group. Eric’s expertise when it comes to conveyors – and how to keep them running tip-top – is unparalleled. Eric and the Field Services group maintains many miles of conveyors from virtually every manufacturer, in just about every environment. Here’s what he had to say.
Tags: ROI
Posted in Conveyor Optimization|
Pallet Rack Evaluation: Storage Density
June 9, 2022
by Scott Stone
Space utilization has always been important, but in today’s environment of tight real estate, materials and labor, it’s critical to efficiently use every last inch of your space. Industrial space is in high demand, so finding ways to squeeze more from your pallet rack system is more important than ever. Is underutilized square footage is hiding in your rack system?
Tags: Space Optimization
Posted in Pallet & Warehouse Racks|
The Ergonomics of Automation
June 2, 2022
by Scott Stone
Above: distribution center worker stretches over a conveyor line to access a package. Automation can reduce or eliminate this type of stressful, repetitive motion.Â
Companies tend to focus on the hard-dollar ROI when they evaluate automation—labor reduction, throughput improvements, error reduction and efficiency—but should also consider “soft” benefits like ergonomics, safety and flexibility. Ergonomics in particular should be considered a primary factor in an era of aging labor and tight supply.
Tags: ergonomics
Posted in Automation, Labor & Efficiency|
Built To Spill: Containment Options For Any Facility
May 26, 2022
Safety is multifaceted, from ceiling to floor and everything between. Operational safety processes boost your overall productivity and bottom line. Some kinds of safety are more apparent and easier to visualize than others; things like forklift safety or machine guarding. One safety concern that should always be addressed, but might be overlooked, is spill containment.
Spill prevention and containment are important to protect workers and the environment around your facility. No one wants the hassle, potentially deadly injuries, or costly aftermath that comes with chemical spills in a warehouse, factory or processing facility. With that in mind, what are good options to help keep chemicals contained?
Posted in Safety & Ergonomics|
Applications for Urethane Sleeved Conveyor Rollers
May 17, 2022
by Scott Stone
Above: urethane rollers used on an incline distribution application.
Roller conveyors are galvanized steel, and are sleeved in urethane for specific applications. These rollers can be used almost anywhere and are often specified for food & beverage, printing, automotive and medical/pharmaceutical operations. When should your conveyor utilize urethane rollers?
Posted in Conveyor Optimization|
Pallet Rack Evaluation: Storage and Retrieval Speed Improvements
May 3, 2022
by Scott Stone
Your rack system is your business, if you’re operating a warehouse or distribution center—or, it at least holds your business.
Pallet racks aren’t simply rows of storage shelves, and you shouldn’t treat them that way. Something so fundamental to a warehousing operation can and should be evaluated for improvement. One of the chief roles of a rack system is to allow efficient, quick access to stored products. How fast can you store things? How fast can you retrieve them?
Posted in Pallet & Warehouse Racks|
Accumulation Conveyor: How to Choose Zero or Minimum Pressure
April 26, 2022
by Scott Stone
Accumulation systems let you adjust drive pressure on the product to a minimum—or eliminate it completely. This is useful when you have to accumulate a long line of cartons without damaging any of them. It’s ideal for applications like machine feeding, case sealers or shipping area buffers. When integrated correctly, accumulation increases throughput and gives you precise control of your conveyor line, the products on it and the time they spend in various stages.
Posted in Conveyor Optimization|
The Anatomy of a Pick Module
April 12, 2022
by Scott Stone
Pick modules support a range of warehouse activities, but their primary role is to increase the speed and space efficiency of order fulfillment operations. Configured with racks (which are usually the support structure), conveyors, flow storage, shelves and modular storage, they let you design the storage, fulfillment and picking strategy that fits your needs. Some pick modules are simple — really, just a shelf-supported mezzanine. Others combine automation and WMS systems for full systems integration.
Posted in Automation, Labor & Efficiency|