ploy | Warehousing Insights | Material Handling Systems - Part 6
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Drum Handling Options – Applications Matter

October 19, 2023

Forklift using drum handling attachment to move drums

While not every facility moves or uses drums for storage, those that do have a necessity to keep them safe. Whether they contain hazardous material or not, the effort to keep barrels upright and from spilling never ends, because who wants lost product or an unsafe work environment?

To ensure your workers keep drums handled correctly, there are multiple solutions available.

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Posted in Material Handling|

Buffers, Conveyors, Robotics and Automation: What Works, What Doesn’t

October 3, 2023

conveyor system with cartons accumulating as a buffer.

Most every manufacturing or distribution facility builds in storage and handling buffers – and for good reason. Buffers hold product or processes when work flow isn’t balanced. For instance, a conveyor buffer may exist between picking and packing operations. This allows picking to continue even if the packing, quality control or shipping departments are backed up. Buffers maintain balance between functions and ensure continuity.

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Posted in Automation, Labor & Efficiency|

Ensure Smoother Operations with Pallet Dollies

September 21, 2023

Worker using pallet dolly in warehouse

The new age of material handling solutions is bringing many products once unheard of. Whether it’s an automated process designed to ease the burden on employees and improve throughput, or new safety features that increase awareness while removing danger, futuristic improvements are being adopted at an incredible rate.

There are, however, some tried and true methods of ferrying items from one area to another in a facility. Take the pallet dolly….a solution that’s been around forever and stood the test of time (and movement!).

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Posted in Material Handling|

Fall Protection Equipment – Harness Adjustment Guidelines

August 17, 2023

Worker in fall protection harness

If your operation requires workers to conduct some aspect from certain heights, then you know fall protection. Keeping your workers safe from falls isn’t just a top priority, it’s most likely the most top priority!

The numbers back this up, with yearly OSHA stats showing falls topping the lists time and time again. There’s even a yearly campaign to raise awareness for stopping falls with education, training and accountability. Combine all of this with protective gear designed to stop falls and protect workers, and you can have an effective fall safety program.

When considering the equipment needed, introducing the right fall arrest system featuring tie-offs, lanyards and harnesses is the lifeblood of this protection. But to ensure the person using them is truly safe, the harness has to fit right.

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Posted in Safety & Ergonomics|

VLMs Vs. Vertical Carousels: Critical Specification Factors

August 8, 2023

Vertical carousels and vertical lift modules—VLMs for short—enhance organization, increase storage density, improve security and speed throughput. They serve components directly to pickers in waist-high ergonomic zones. 

While these systems are similar from a functional standpoint and look similar from the outside, they can have different use cases and application requirements. Kevin, a Cisco-Eagle Dallas account executive, zeroes in on the differences in this video. 

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Posted in Automation, Labor & Efficiency|

OSHA’s Warehouse Safety Emphasis Program: An Analysis

August 1, 2023

Illustration of an automated warehouse being inspected.

Warehousing grown for most of the last decade, with a 5-6% annual growth rate expected for the next 5 years. That level of expansion stresses labor availability and supply chains, but has another implication: safety. In July 2023, OSHA announced what it terms a “new national emphasis” for workplace hazards for warehouses, distribution centers and retail storage facilities. Since nearly 2 million people work in the industry, the agency is interested in reducing injuries across the board.

What are the implications of this emphasis?

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Posted in Safety & Ergonomics|

Air Conditioner Protection

July 13, 2023

Facility with industrial AC cages to protect equipment

Recently in Tulsa, where I live, we were in the midst of a large power outage due to a violent thunderstorm. Thunderstorms are not at all uncommon in this part of the country, but power outages associated with them are. What made matters worse was that the heat of the summer was just starting to blanket the city as well. As electrical workers are tirelessly repairing the damage, many residents are battling the heat without their biggest weapon, their air conditioning.

For an industrial facility, keeping your workers comfortable and cool is a top priority as the temperatures rise. But what about protecting those investments made to keep your operations cold?

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Posted in Security|

Conveyors: Optimizing the End of the Line

June 13, 2023

Extendable conveyors feed truck loading docks at a distribution center.

Conveyors are primarily a transport mechanism within a facility: they move products from point A to point B to point C. Value is added at all points along the way. They’re the most efficient way to do that, even if that’s the only task they have. However, that’s rarely the only way they’re used. They’re loaded at point A, then transport the load to points of value down the line. Processes are is executed at point B, and something is finalized at point C — at the end of the line. Let’s dive into the ways you can drive value at the end of the line.

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Posted in Conveyor Optimization|

Ways to Optimize Industrial Labor

June 1, 2023

Manufacturing worker on a production line.

73% of warehouse operators said they can’t find enough workers. The National Association of Manufacturers sees shortfalls today, and more in the future: an astonishing 2.1 million manufacturing jobs will go unfilled by 2030. With labor shortages the norm today and for the foreseeable future, how can you optimize, retain and improve labor in your operation?

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Posted in Warehousing & Distribution|

Damaged Pallet Rack: Repair or Replace?

May 11, 2023

Warehouse managers surveying racks for damage and procedure.

Whether you replace or repair pallet rack, it’s always advisable to evaluate the structural integrity and safety of damaged rack components. When you’re considering a repair strategy, you should be aware of the strength and limitations of your options.

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Posted in Pallet & Warehouse Racks|

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