Just how many pallets can you store in a 100′ x 100′ area? It can range from not that many–X with selective racks that let you pick or place any pallet at any time–or “Y” using incredibly dense, using pallet flow or drive-in systems that restrict how and when you can access pallets. The balance between storage density and selectivity is always critical, but there are other factors in play: cost, efficiency and safety.
Tags: Space Optimization
Posted in Pallet & Warehouse Racks|
Most pallet rack systems are installed with a starter-adder design, which shares a common rack upright between consecutive storage bays. The alternative is a double-post rack system, where each bay has two independent uprights. Most of the time, starter-adder is used because it’s more economical and uses space more efficiently.
Given that it’s costlier and uses more space, why–and where–would you use a double-post design?
Posted in Pallet & Warehouse Racks|
It’s a fact of life: companies need to adapt to new business, and that means the warehouse.
Your customer base might change. Your company’s inventory strategy could differ from year to year, which means new loads and shifting layouts. You may need to move racks from one place to another or supplement them with new components or replace damaged ones. To be sure your warehouse is safe, you should have load and application drawings.
Tags: warehouse design, facility safety
Posted in Pallet & Warehouse Racks|
Above: pallet racks are installed both to the side and in front of dock doors in tight space. Palletized loads are floor-staged nearby, further squeezing space.
Warehouse shipping docks are one of the busiest areas in any warehouse. You have the buzz of constant activity as shipments are received or processed out the door, with a mixture of people on foot, forklifts, carts, floor scales, pallets and storage areas. There may be extendable conveyors or other equipment in the same relatively compact footprint. During busy times, it gets more congested and less workable.
It’s also a popular area for palletized storage on, near and around the area. Here’s what to keep in mind:
Tags: forklift safety, shipping docks, loading dock safety, Receiving
Posted in Pallet & Warehouse Racks|
Warehouses use pallet racks because they maximize storage space, streamline operations, and organize inventory like no other system. We discuss rack safety in depth because it’s so critical for protecting people, property, inventory and facilities. A rack safety fundamental is anchoring: the right anchors, installed correctly, into a subfloor designed for that purpose. Think of the floor-rack connection as the very basis of your rack’s balance and capacity.
Tags: warehousing, storage, Safety & Ergonomics
Posted in Pallet & Warehouse Racks|
Whether you replace or repair pallet rack, it’s always advisable to evaluate the structural integrity and safety of damaged rack components. When you’re considering a repair strategy, you should be aware of the strength and limitations of your options.
Tags: ROI
Posted in Pallet & Warehouse Racks|
Change is inevitable, particularly in warehousing, manufacturing and distribution. Many warehouses will shift storage area missions over time. New SKUs, more inventory, and different business and operational missions can create the need for newer storage concepts. The problem? There isn’t always a place for new demands. When this occurs, one thing to consider is using the floor or lower levels of your rack system.
Posted in Pallet & Warehouse Racks|
Operating a warehouse almost always means using pallet racks to take advantage of vertical space and organization of bulk storage. If they’re specified, installed and loaded correctly, racks are usually one of the most stable, effective and safest pieces of warehouse equipment. Because they carry heavy loads on vertical structures, racks should always be evaluated for safety and effectiveness. They’re stable, but that stability can be compromised by any number of factors.
Posted in Pallet & Warehouse Racks|
Above: Rack supported mezzanine in a warehouse facility. Photo courtesy of Unex.
The typical U.S. distribution center is 31.1 feet tall, according to a survey by Statista. But when more space is needed for operations, mezzanines can be used to create it. Most facilities aren’t fully using that vertical cube, either. Rather than expanding out, you can expand up. Vertical storage options have options within as well (whoa, that got deep).
Tall racks are frequently deployed to utilize all if that vertical cube. If you have pallet rack, using part of it in the form of a rack supported mezzanine gains more from your vertical cube is an ideal solution. What could a rack mezzanine do for your facility?
Tags: Space Optimization
Posted in Mezzanines & Industrial Platforms|
When heavy pallets are stored on horizontal beams in your pallet rack system, there is always some danger of a pallet or items stored on it, being pushed through the back of the rack. Items or full pallets can then fall or push the pallet behind them toward the next aisle in double row systems. What are some options to reduce the hazards related to push-through accidents?
Tags: Safety & Ergonomics
Posted in Pallet & Warehouse Racks|
