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Information on the products and techniques to better store, handle, and move products in your facility.

How to optimize picking productivity in a relatively small space

August 20, 2008

pallet racks with carton flow tracks

You know the pareto concept – 80% of the productivity can come from 20% of the operation. That also applies to floor space in many warehouses and industrial operations.

One easy way to save space in your warehouse is to look for big, open spaces in your rack system. If you have pallet racks but not all of your inventory goes into full pallets, one quick way to save space is to use that rack space for higher productivity activities. Could you move each-pick or case-pick operations off of floor pallets or static shelving into flow storage embedded in your racks?

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Wire Pallet Rack Decking Capacities – What you Need to Know

August 17, 2008

pallet rack wire decking

Craig Chamberlain has an article over at the MHEDA Edge website that you need to read if you use pallet rack wire decking.

Here’s the money quote:

“Decking can, and often does, directly bear the total weight of the application’s load and transfers that load to the beams of the pallet rack. Regardless of the weight-bearing capacity of the rack’s beams, an improperly overrated deck can and will jeopardize the load-bearing capacity of the entire system and result in a failure.”

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Incline conveyor application tips

August 7, 2008

Incline conveyor to mezzanine

Anyone who has dealt with material flow onto or off of a mezzanine, up onto a ceiling-mounted conveyor line, or between levels in a building understands just how useful – and how vital – incline conveyors can be. To help you think about how you might implement inclines into your operation, we’ve published the Hytrol guide to incline conveyors.

It’s illustrated and it’s a quick read. Tips include how to set the degree of incline, how to determine box tumbling, and a bit more. We also have some inclined conveyor video available.

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Posted in Automation, Conveyor, Material Handling, Mezzanines, Supply Chain, Warehousing| No Comments »

Upcoming warehousing & logistics seminars

July 29, 2008

Just a quick look at the continuing education opportunities that are available to you over the next few months. None of them are endorsed here, but we are passing along links for anyone who might find the topics of interest. It can be a very mixed bag, but there are times that just one point you carry out of an educational seminar can more than pay for the whole thing…

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The Forest for the Trees – Does Your Operation Need a Review?

July 23, 2008

 

order fulfillment operation

Warehousing is tough. Manufacturing is tough. Order fulfillment is tougher; the longer the operation runs the more difficult it can get.

You deal with constant disruptions , and the system you carefully designed a few years ago may not be working as well today, after changes in your business climate, personnel changes, SKU alterations, new lines, changing storage requirements, corporate policy changes, or issues with key suppliers or customers. These things happen, and at some point, all or most of them will occur in every operation. If a series of small changes have added up to big headaches, what can you do?

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Posted in Automation, Conveyor, Cross Docking, Manufacturing, Material Handling, Supply Chain, Warehousing| No Comments »

When racks collide: ways to minimize forklift impacts on pallet rack

July 3, 2008

pallet rack with end of row guard railsPallet racks take a beating over time. They get loaded with exceptionally heavy pallets, by exceptionally powerful lift trucks over and over throughout the course of years. Chances are that if you have pallet rack in your warehouse, it’ll get hit at some point. When it does, inspecting (and generally replacing) it is your best course of action. But what about avoiding that hit, or its dangerous aftermaths in the first place?

Rack is easy to ignore from a safety standpoint. In fact, it’s too easy. Other hazards might stick out like a sore thumb, so there are times plant managers or warehouse supervisors can be less concerned than they should for hundreds of tons of racks and load in a warehouse bustling workers and lift trucks.

Here are some ways to avoid (or minimize) lift truck/rack impacts…

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P.E. Seals and Calcs – what they are, and why you need them on mezzanine projects

June 19, 2008

structural mezzanineWhen you’re working on a mezzanine (or work platform) project, you may be provided P.E. seals and calculations. Here’s why you will get these elements…

What are P.E. Seals and Calcs?

  • Calculations are a hard copy document of the checks of the mezzanine structural components
  • Seals are a stamp placed on the calculations and drawings certifying that a state registered Professional Engineer (P.E.) has made or reviewed them

Who & Why might you need them?

  • To obtain building permits municipalities may require them
  • Required by municipality plan checkers to review for code compliance
  • The end user may require them to certify review of the structure
  • Some companies require them for their records

What is included?

  • 3 copies of the drawings and calculations (normal)
  • All with a P.E. seal for the state that the mezzanine will be installed

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Comparing Gravity Flow Rack Types

June 15, 2008

picking totes from flow rackWalk into any order fulfillment operation, and you’re probably going to see gravity flow rack.

The reason is obvious–it’s one of the best ways to pick orders utilizing first-in, first-out principles. It used to be that there was one kind of the stuff, the plastic-wheel tracks, but these days the choices are more diverse than ever. For the most part, these flow rack types act the same; they decline toward the picker and boxes or totes or even larger components flow toward him. They’re restocked from the rear and picked from the front onto a takeaway conveyor line, a cart, workstation, or another step in the process.

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Modular storage: when to use cabinets, when to use drawer inserts for industrial shelving

June 4, 2008

modular drawer - compartmental industrial drawersSomething we often recommend to save space for our clients is modular drawer storage — for certain operations, in particular those with components, assorted small parts, hardware, or even tool storage, we’re talking about recouping 50% -70% of floor space. Once people have ’em, they love ’em.

But there is more than one way to skin that cat. You can configure different kinds of cabinets to do different jobs. There are hundreds of possible combinations of drawer styles and sizes. Another wrinkle is what happens when you can merge the drawers with steel shelving. It can be new, it can be some you are already using. It begs the question: when is it better to have a cabinet, and when is it better to use shelving and compartmentalized drawer inserts?

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4 Practical Tips to Fight Summer Heat in the Warehouse

May 28, 2008

Manufacturing_Facility

There are many issues of productivity and safety that are stressed as the heat rises. As temperatures start to rise, it gets particularly hot in industrial facilities, warehouses, shops, and distribution centers where air conditioning isn’t always present, extremely costly, or very effective. Experts say that employee productivity increases when ambient temperatures are comfortable and plummets when they aren’t. Error rates climb and safety is compromised as workers fight through hot, sweaty conditions. Here are some ways you can go about combating the rigors of summer.

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