In many operations, things like conveyors or pipe runs or other machinery interrupt the flow of a work floor, and the obvious way to get around it is to erect a crossover. This is commonly done in larger scale conveyor systems with longer lines, but we also do them for other areas where going around the obstacle could take significant time, or where access is limited by other factors. The question is, what type of crossover best fits your needs?
Comparison: Modular vs. Tubular Steel Crossovers
Posted in Warehousing & Distribution|
Ways to Enhance Training to Protect Pedestrians from Forklifts
According to OSHA, training is the key to forklift safety, and there is fundamental agreement on that. Training can and does make a serious dent in the high injury rates suffered due to industrial traffic. Training must happen, and it must be repeated. But that begs this question: Why has training failed to move the needle when it comes to serious forklift related injuries? The numbers seem to have stabilized at an average of 100 deaths per year, and have stayed consistently at that level for years.
Tags: industrial accident prevention, forklift safety, Safety & Ergonomics, traffic management
Posted in Forklift - Pedestrian Safety|
Using Wire Partitions to Secure Retail Space
We routinely help industrial and warehousing customers fit their facilities with wire security cages and partitions. They can be built into just about any configuration you want, fit just about any space needed, and can be specified with locks ranging from padlocks to biometric locks.
Posted in Security|
What Does It Cost to Store a Pallet in Third-Party Storage
If you’re paying someone to store a pallet for you, what’s reasonable?
Are you overpaying for convenience or location? It’s not easy to compare 3PL vs. 3PL, or even your own warehouse so you know for sure if you are getting value for your money. But there are some basic assumptions you can make to help you understand what you’re dealing with, the costs the 3PL may experience, and reasonable costs for your storage projects.
Tags: ecommerce, Pallet Rack, 3PL, storage systems, warehouse, pallets, Third Party Logistics
Posted in Warehousing & Distribution|
5 Sheet Metal Storage Alternatives
Above: how difficult is it to access these sheets?
Sheet metal is one of the most difficult handling challenges out there. It’s simultaneously bulky, heavy, somewhat flexible and prone to damage if handled incorrectly. It often has sharp edges and corners, making it dangerous to manually move and turn. At higher gauges or in bundles, it requires forklifts, cranes or scissor lifts for safe and effective handling. Even a thin sheet, if it’s 4 x 8, can be too much for a single worker to handle.
Yet, sheet metal is commonly used in manufacturing and fabrication, so finding better sheet metal storage and handling methods is key. What can you do to handle it better?
Tags: sheet metal storage, industrial racks, storage problems
Posted in Pallet & Warehouse Racks|
Tips to Prevent and Reduce Pallet Rack Damage
Pallet racks are frequently subject to abuse, and even the toughest rack will need some cautious handling, processes, guarding equipment, and other help to remain in service. Racks can be overloaded, hit by heavy forklifts, misloaded, and otherwise impacted. Read our quick tips to help you avoid the frustration, expense, and danger of rack damage.
Posted in Pallet & Warehouse Racks|
The Critical Importance of Conveyor Emergency Stops
Take a look at your conveyor – do you think it’s safe? Are there sufficient guardrails? Are operators wearing loose clothing? Are visitors allowed near running lines? Because conveyor seems safe at a glance, it’s an often-overlooked hazard. Used correctly, of course, it is a safe way to increase productivity.
Tags: OSHA, industrial safety, warehouse safety, conveyor safety, Conveyor
Posted in Conveyor Optimization|
Seeing Around Corners: The Danger Spots in Warehouses & Factories
In an industrial environment, intersections can be dangerous. With fast-moving workers who are busy and probably distracted, and fast-moving forklifts that may have loads elevated that can obstruct the driver’s view, corners, ends of rack rows, and intersections can be the cause of many accidents. Whether it’s a worker walking and carrying a load, or a forklift on its way to the next pick, the chances of collisions, injuries, and damages are greater at intersections than most anywhere else. What are your options when it comes to making your intersections safer?
Tags: ZoneSafe, OSHA, industrial safety, warehouse safety, forklifts, AisleCop, sensors
Posted in Forklift - Pedestrian Safety|
How to Avoid Loading Dock Injuries
Since 25% of all warehouse injuries occur at the loading dock, warehousing and manufacturing operations need to pay close attention to this area. Shipping and receiving docks both suffer similar problems in that they are bustling places. At peak times they can get very busy, and when people are pressed for time, they become careless. So, what are the common injury types, and what can you do to avoid them?
Tags: forklifts, workers' compensation, shipping docks, loading dock safety
Posted in Docks & Shipping|
Factors for Distribution Center Sustainability
At Modex 2012, Hytrol Conveyor’s Boyce Bonham sat down with DCVelocity to discuss distribution center sustainability. We’ve linked the video below, which is worth a few moments of your time. How do initiatives to work greener, smarter, and better affect warehouses and distribution operations? Not surprisingly, these initiatives often save money, at least over the long term.
Tags: Sustainability
Posted in Warehousing & Distribution|