Pallet racks are safe and stable storage for pallets and bulk loads in warehouses, factories and other facilities, but you should be aware of the kind of dangers they pose when misapplied, modified or neglected. In any safety program, you’re always looking for risks you can prevent. What are some avoidable risks when it comes to pallet rack?
Tags: Safety & Ergonomics
Posted in Pallet & Warehouse Racks|
Facility safety for many warehouses focuses on industrial traffic and vehicles like forklifts or stackers, and no wonder—the damage that a simple mistake can do, and the people that can be harmed—is considerable. There are many varieties of guardrail systems, and they all function a little differently but have the same role: solid protection for a critical area when all else fails.
Posted in Safety & Ergonomics|
Dock door security cages are used to control access to warehouse facilities, docks and receiving areas where drivers, service workers and others enter a building. They are typically 2 or 3-sided and cover a dock’s personnel access door while allowing truck drivers and other visitors to enter the facility, but not the warehouse and general storage or production areas. This lets you admit visitors (or not) as your security and safety rules dictate.
Posted in Docks & Shipping|
All warehouses have fire risks, ranging in severity. Facilities flammable loads like paper, aerosols, liquors or fiber are at higher risk than others, but any load on wood or plastic pallets can catch fire. For instance, manufacturing facilities with airborne debris are at more risk than those storing ceramics or steel components. While storage racks are not among leading causes of warehouse fires, (or even a cause, except for their loads) they can play an important part in reducing spread and damage.
Tags: Safety & Ergonomics
Posted in Pallet & Warehouse Racks|
Most warehouses use bins, cartons or containers as bulk product shipments are broken into “eaches” or smaller quantities for putaway, storage and eventual picking. This is also largely true of assembly and manufacturing lines where components are transported between workstations and work is progressively done. While they don’t exactly break the bank given their costs, specifying the wrong container can result in a less efficient, less ergonomic operation.
Posted in Storage, Organization & Workstations|
When you need exceptionally high-density pallet storage, drive-in racks deliver space savings by eliminating forklift access lanes. They’re last-in, first-out storage ideal for stock that doesn’t need active inventory rotation and will be picked and used in a relatively fast manner. There are challenges to any storage system, of course. This guide should help you find ways to reduce the problems and operate your drive-in rack system more efficiently and safely.
Posted in Pallet & Warehouse Racks|
Above: workers in a distribution center putaway aisle with flow and bulk storage accessibility. Picking aisles are left clear as the system is replenished. Photo credit: Unex Manufacturing.
Putaway, which is the methods and processes that occur between receiving inventory and that inventory resting in storage positions in a warehouse, may have more impact on the performance of order fulfillment or warehousing operation than most anything else.
Tags: 3PL, Third Party Logistics, ecommerce
Posted in Order Picking & Fulfillment|
Dock boards and dock plates are built to transition forklifts, pallet jacks, carts, people and other transportation methods between trailers and your warehouse dock area or staging floor. How can you be sure the transition between truck trailers and your dock is safe?
Tags: Safety & Ergonomics, ergonomics
Posted in Docks & Shipping|
As we’ve discussed automating anything as complex as a large scale material handling process has risks, but there are ways understand the outcome better in advance and reduce any risks. It’s always good to have more data, and simulation plays into that scenario by giving you a view of what key systems, technology and process will interact in your system, with your loads.
Tags: Factory Automation, ROI, data, simulation
Posted in Automation, Labor & Efficiency|
Automation can work wonders. It reduces costs, increases throughput, curbs errors and increases safety. The costs of automation are declining while the effectiveness of computer, vision and scanning systems are improving. Automation helps you reduce repetitive actions — the kind that adds no value. The common perception is that automated facilities are dark, free of people and full of robots, but the reality is that automation comes in many forms, ranging from picking systems like pick-to-light to automated conveyors to goods-to-person systems and much more.
For all these benefits, you want to understand the potential problems with any automation project in advance so you can avoid them as you move forward.
Posted in Automation, Labor & Efficiency|
