Warehouse efficiency doesn’t fail all at once. Instead, operations slow down quietly. A few extra steps per order. A little more reaching. More waiting. Congestion forms up when you’re not thinking about it. Over time, the operation becomes heavier, less fluid, and more expensive without anyone noticing exactly when it happened.
In many cases, the cause isn’t labor, effort or faulty equipment. It’s geography.
Posted in Order Picking & Fulfillment|
The moment when your customers open a box with the things they ordered is the most important part of their interaction with you. It’s your moment of truth. Well-executed packing reduces product damage, minimizes returns and leaves a positive impression. Subpar packing has the opposite effect.
Tags: Packaging, packing
Posted in Order Picking & Fulfillment|
Pick modules are commonly used in distribution operations when companies need to build high-density, high-throughput order fulfillment operations. This typically involves a multi-level platform system integrated with vertical storage options to move finished orders on and off platform levels toward other warehouse destinations.
One overlooked aspect is the addition or removal of empty cartons to picking positions. What are your options?
Tags: conveyors, Mezzanines, pick modules, Vertical Storage
Posted in Order Picking & Fulfillment|
You could write a short novel–maybe a long one–about ROI for industrial automation projects.
If you’ve engaged in large-scale distribution or manufacturing automation projects, you probably have a good start on that very thing. ROI is a complicated endeavor with moving parts and shifting priorities. Because investments are always competing with other concepts, it often comes down to this: what’s most important to your company, your business environment and your industry.
Tags: order fulfilment, Automation, return on investment
Posted in Order Picking & Fulfillment|
In our latest Shoptalk installment, employee-owner Amanda of our Systems Integration Group discusses how EDC upgraded and expanded its pick module operations.
Tags: warehousing, order fulfillment, Mezzanines, Order Picking & Fulfillment, ecommerce, Shoptalk
Posted in Order Picking & Fulfillment|
Without efficient waste handling flow, systems bog down as people work to clear trash from their work areas. It’s a distraction that significantly impacts productivity and safety, so removing trash from a large scale picking or packing system can be problematic. Pick systems tend to generate empty cartons, and dealing with that waste material can be costly and time consuming if not planned in advance. Devising the right waste (or empty carton) strategy cannot be minimized during the system design process.
Posted in Order Picking & Fulfillment|
Case picking is common in most e-commerce, retail and wholesale distribution operations, so it’s important to understand the best ways to pick cartons from start to finish through a process. Most warehouse operations will need at least some case-picking capacity. Beverage and grocery distributors almost always need a large full case picking function. Since order picking commands a high percentage of distribution center labor costs, finding ways to make it more efficient is critical.
Tags: Automation
Posted in Order Picking & Fulfillment|
When searching for the right order picking equipment to meet your facility’s methods and operations, the amount of variety available can be overwhelming. To help with this, Cisco-Eagle has created a new guide to order picking equipment and methods to help you find the picking sweet spot.
Posted in Order Picking & Fulfillment|
Above: in this automated e-commerce distribution center, picks are packed into cartons from totes on the conveyor line. Because conveyors deliver the totes directly to workers, and the work is executed at ergonomic heights, the process is fast and efficient.
Order fulfillment is only as fast as its slowest function, and packing–often the last stop before shipping–can be a bottleneck. We’ve analyzed many operations that underestimated the needs of the packing department from the start, while others realized over time that new requirements, new SKUs and order volumes that were fine at go-live eventually bogged the packing function. It’s not unusual for picking processes to react faster and better to these conditions than the packing area.
Tags: 3PL, Third Party Logistics, ecommerce
Posted in Order Picking & Fulfillment|
Above: workers in a distribution center putaway aisle with flow and bulk storage accessibility. Picking aisles are left clear as the system is replenished. Photo credit: Unex Manufacturing.
Putaway, which is the methods and processes that occur between receiving inventory and that inventory resting in storage positions in a warehouse, may have more impact on the performance of order fulfillment or warehousing operation than most anything else.
Tags: 3PL, Third Party Logistics, ecommerce
Posted in Order Picking & Fulfillment|
