ploy | Warehousing Insights | Material Handling Systems - Part 8
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AGVs, AMRs, and Conveyors: Automated Product Transport Applications

January 5, 2023

comparing conveyors, amrs and agvs for product transport.

When you need to move loads—pallets, totes, cartons or other items—through a facility without manual involvement, the options fall into three broad categories: AMRs (automated mobile robots), AGVs (automated guided vehicles) and conveyor systems. Each of these methods has its advantages, and all can be integrated to work with each other.

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Posted in Automation, Labor & Efficiency|

How to Handle and Remove Corrugated Box Waste in Distribution Applications

December 6, 2022

Overhead conveyor system removing cardboard waste.

Without efficient waste handling flow, systems bog down as people work to clear trash from their work areas. It’s a distraction that significantly impacts productivity and safety, so removing trash from a large scale picking or packing system can be problematic. Pick systems tend to generate empty cartons, and dealing with that waste material can be costly and time consuming if not planned in advance. Devising the right waste (or empty carton) strategy cannot be minimized during the system design process.

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Posted in Order Picking & Fulfillment|

Forklift-Pedestrian Safety: Docks, Shipping and Receiving Areas

December 1, 2022

Forklift backing away with load at a warehouse truck dock area.

Because shipping docks are busy, sometimes chaotic areas, they can become a safety hazard if not properly managed. During a busy shift, you may find multiple forklifts, carts, walkies and other traffic trying to work across a series of bay doors, all with pedestrians potentially in the same areas. They can adjoin staging areas, which often allow even more forklifts and pedestrians to work in the same, shared area. That’s where accidents are most likely to occur.

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Posted in Forklift - Pedestrian Safety|

Download Our Guide To Forklift-Pedestrian Safety

October 27, 2022

forklift working in warehouse

If you manage or work in a manufacturing or warehousing operation, you’re aware of the dangers forklifts pose–particularly to pedestrians who work near them. Keeping pedestrians safe in busy operations is an ongoing process critical for any industrial facility. With that in mind, we’ve published a guide to forklift-pedestrian safety that highlights the factors, suggests solutions and presents information on this critical isssue.

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Posted in Forklift - Pedestrian Safety|

How to Convey Large, Heavy Loads

October 25, 2022

Conveyor with large, heavy carton

The demand for high-throughput, accurate order fulfillment isn’t only about sorting cartons, parcels and other relatively small, light packages. Large, bulky, heavy items are also in high demand and must be quickly picked, sorted and shipped.

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Posted in Conveyor Optimization|

Fall Protection Mounting Methods

October 11, 2022

Fall protection mount in industrial environment

Fall protection has such a stranglehold on OSHA’s yearly top 10 safety violation lists that any method to keep your workers safe at height must be a top priority.

Adding certain fall protection equipment, such as a tie-off system, provides life-saving protection for your employees. Combined with proper education and training, these systems can reduce worker falls during dangerous conditions at any height. One aspect to consider when implementing such a system is how you want to mount your fall protection. There are multiple options to do so, and each offers benefits. Which you choose depends on your working environment and needs.

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Posted in Safety & Ergonomics|

Pallet Rack Evaluation: Safety

September 27, 2022

Pallet rack being evaluated.

Pallet racks are integral to modern warehousing and aren’t static systems. Safety has always been one of the most critical aspects of warehousing and pallet racks have an outsized influence on warehouse safety. When you evaluate your rack, always take time to look for safety issues.

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Posted in Pallet & Warehouse Racks|

How Material Handling and Automation Increases Labor Flexibility

September 13, 2022

heavy pipe handling at a manufacturing facility.

Manufacturing plants, warehouses and other industrial operations are all facing one central challenge today: labor shortages. There are other challenges in supply chains, material inputs and environmental situations, but everyone in every industry across the board is dealing with labor—or the lack of it. 

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Posted in Automation, Labor & Efficiency|

Shoptalk: Will a Carousel Work for You?

September 6, 2022

workers in a carousel access aisle

In our most recent Shoptalk video, employee-owner Joel of our Systems Integration Group discusses vertical carousels—the advantages they offer and how you can evaluate them for your operation.

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Posted in Automation, Labor & Efficiency|

Walking-Working Surfaces and Personal Fall Protection

August 4, 2022

rooftop edge with railing

Rooftop safety is an often overlooked area for any facility when it comes to keeping workers protected. In the past, there was minimal equipment designed for this purpose and limited education/training.

OSHA issued a recent ruling on walking/working surfaces, which stressed the need for fall protection for those surfaces  (29 CFR 1910 Subparts D&I). This may be significant for a number of operations and the way you protect people who work in these areas. Particularly if you have a rooftop edge or other potentially unguarded platform where people may work, there are steps you should take.

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Posted in Safety & Ergonomics|

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