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How to Specify Dock Area Pallet Racks

January 9, 2024

Busy warehouse shipping dock with pallets stored in racks and on the floor

Above: pallet racks are installed both to the side and in front of dock doors in tight space. Palletized loads are floor-staged nearby, further squeezing space.

Warehouse shipping docks are one of the busiest areas in any warehouse. You have the buzz of constant activity as shipments are received or processed out the door, with a mixture of people on foot, forklifts, carts, floor scales, pallets and storage areas. There may be extendable conveyors or other equipment in the same relatively compact footprint. During busy times, it gets more congested and less workable.

It’s also a popular area for palletized storage on, near and around the area. Here’s what to keep in mind:

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Posted in Pallet & Warehouse Racks|

5 Ways to Help Prevent Forklift-Pedestrian Accidents

December 12, 2023

Forklift driving fast in a production facility.

Every company that operates forklifts struggles with pedestrian safety problems. The issues are well-documented; forklifts are often the most problematic safety machinery in any operation that utilizes them. 

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Posted in Forklift - Pedestrian Safety|

How to Prevent Forklifts from Striking Doors & Overhead Obstructions

September 14, 2021

This door frame was struck by a forklift and suffered significant damage.

In warehouses where forklifts drive beneath doors, ducts, conveyors, electrical equipment or other overhead obstructions, costly and dangerous accidents can happen. What are some ways to make these pass-throughs safer?

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Posted in Safety & Ergonomics|

How Well do Your Forklift Drivers See?

August 13, 2019

Forklift driver with obstructed view
When forklifts transport large loads across a busy warehouse full of people, visibility is perhaps the most critical safety concern.

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Posted in Forklift - Pedestrian Safety|

Cheap Forklift Warning Lights Could be Incredibly Expensive

March 7, 2017

forklift safety light mounted on carriage

You see them all over the place in warehouses these days – the ubiquitous blue forklift light gliding over the floor ahead of or behind a lift truck as it winds its way between rack rows, down aisles, across docks, and out of trailers. A wide variety of choices are available, including many inexpensive imports with a bewildering number of dense specifications. How can you tell the difference?

Let’s break down the ways you can avoid the “bargain” light that could cost you plenty.

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Posted in Forklift - Pedestrian Safety|

How to Protect Warehouse Pedestrians from Forklift Rear Swings

December 27, 2016

fall protection harness system in a warehouse

Forklifts aren’t cars, and they don’t drive like them.

They don’t brake or accelerate like cars, and they certainly don’t steer like them, yet accidents occur far too often because drivers and pedestrians don’t understand the difference. Pedestrians misunderstand the way forklifts maneuver, and the danger of walking or working around them. Forklifts aren’t dangerous to pedestrians only from the front or rear — they can also hit someone on foot from the side, frequently due to rear-end swings, since forklifts swing wide when they corner.

How can your reduce the chances for this type of accident?

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Posted in Forklift - Pedestrian Safety|

Interview: Proximity Detection for Forklift – Pedestrian Safety

June 1, 2016

ZoneSafe Pedestrian Safety System

Safety has always been important to warehousing and manufacturing, but in recent years, the emphasis has grown – and it’s no wonder.

The forklift has always been at or near the top of these concerns, due to its common use. There are nearly 900,000 forklifts in use in the United State. Forklift accidents are always in OSHA’s top ten  safety violations lists. But the reality is that despite the dangers they can present, forklifts are indispensable for material handling operations.

We sat down with Randall Chamberlain, assistant manager of Cisco-Eagle’s Safety Automation Group, to discuss some common questions involving ZoneSafe, a proximity detection technology that helps alert drivers that pedestrians are nearby as they do their work.

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Posted in Forklift - Pedestrian Safety|

ZoneSafe Proximity Warning & Alert Systems are Changing Forklift Safety

February 12, 2016

forklift proximity alert system by ZoneSafe

Industrial traffic is a danger, particularly to pedestrians. The injury and fatality numbers are so frightening that any operation that mixes vehicles should consider options above and beyond simple training when it comes to these issues. There are plenty of options that help increase visibility, warn drivers and help protect pedestrians. One versatile option is the ZoneSafe proximity and warning alert system.

It’s now represented in North America by Cisco-Eagle. Let’s talk about what makes it different.

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Posted in Forklift - Pedestrian Safety|

Guard Rail: Steel vs. Flexible Poly

October 7, 2015

forklift impact on guard railing in a warehouse

These collisions have done some damage

In both cases, the guard rail has deformed. That’s good (kind of), because both guardrails have done their jobs and protected the people, equipment or facility structures behind them. On the other hand, you can see that the rail systems have been damaged. Let’s see how they match up in form, function and lifetime cost. Typically when you have a forklift barrier, it will eventually be impacted, and those impacts can be direct or indirect, fast or slow, serious or cosmetic. When the impact is direct, fast and damaging, what are the critical differences in rigid and flexible rail systems?

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Posted in Safety & Ergonomics|

Safer Forklift Operations

September 22, 2015

receiving-area

Forklifts are often acknowledged as the top safety issue in warehouse and distribution center operations. A number of things make this true: first, forklifts account for 1% of industrial accidents, but 10% of injuries. Secondly, a given forklift has a 90% chance of an accident during its useful life. More alarming is that forklifts account for 85 to 100 deaths in the United States ever year. Let’s explore some ways you can make forklift use safer in your facility.

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Posted in Forklift - Pedestrian Safety|

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