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Information on the products and techniques to better store, handle, and move products in your facility.

High-Density Alternatives to Traditional Shelving

April 7, 2016

Rotabin Shelf Storage
Sometimes you need instant access to supplies, pick order inventory or assembly parts. You don’t want to open a box, carton or drawer – you just want what you need right there within reach. Traditional storage shelving requires adding bins, dividers and more to get that kind of access. There are some excellent alternatives!
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Posted in Industrial Shelving, Inventory Management, Material Handling, Order Picking & Fulfillment, Product Ideas, Space Saving| No Comments »

Space Saving Storage Systems for Rack and Shelving

April 5, 2016

Montel Mobile Rack System
As a business grows, usually storage demands also increase, leaving you facing choices like storing goods off-site, relocating to larger facilities, or turning to a third party for warehousing or distribution – choices that increase overhead costs year over year. What if you could avoid those choices and increase available space in your existing storage by removing the aisles between the rows of racking and even shelving?

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Posted in Material Handling, Pallet Rack, Space Saving, Warehousing| No Comments »

Crossovers and Work Platforms: The Advantages of Modular

March 1, 2016

Erectastep Modular Crossover
I recently attended training on a crossover and work platform product that continues to impress me for its flexibility and innovative engineering. Because of its modular design, it stands out from fabricated and manufactured products because it can morph and change as your needs change. There are times where a fixed, welded platform is fine, but it has hidden costs. Let’s examine those…

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How to Reduce Your Storage Footprint with Spiral Conveyors

February 9, 2016

spiral conveyor system

In any warehouse or distribution facility, there are two critical—and usually very limited—commodities: time and space.

Warehouses and DC’s are limited by these two constraints – you basically have your square footage, your people, and 24 hours in a day—or less, if you aren’t running three shifts. These constraints drive us to refine processes and optimize performance. Let’s discuss a type of equipment that can save time and slash the need for space: spiral conveyors.

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Posted in Conveyor, Material Handling, Mezzanines, Order Picking & Fulfillment, Space Saving, Warehousing| No Comments »

Wire Shelving Advantages Over Standard Shelving

November 5, 2015

Wire Shelving Examples
What specialized applications do you have for shelving? Cold storage capable? Biohazard resistant? Air flow through shelves? Fire sprinklers able to reach all levels? Bin storage and easy visibility of shelf contents? All these are great reasons to go with wire shelving, which can serve multiple purposes in a facility and is less likely to retain airborne dust and debris.

Let’s look at some of the wire shelving options available.

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This article is part of a series of articles on Industrial Shelving. Click on a link below to view one of the other articles.
  1. Wide Span Bulk Shelving Offers More Capacity
  2. The Flexibility of Steel Shelving
  3. The Value & Versatility of Rivet Shelving
  4. Mobile Shelving Puts Supplies Where You Need Them
  5. Wire Shelving Advantages Over Standard Shelving

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Posted in Industrial Shelving, Inventory Management, Material Handling, Order Picking & Fulfillment, Product Ideas, Space Saving, Warehousing| No Comments »

Advantages of Modular Buildings in the Warehouse

March 17, 2015

Modular Building

In the past year I’ve toured manufacturing facilities that have office space right on the plant floor.  Those offices had been added as the company grew and needed more supervisors or engineers on the floor. They were using modular offices, of course. Later, I was fortunate to attend a training session on modular offices done by one of our suppliers, and it was amazing the forethought and engineering that goes into these modular buildings.

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Posted in Product Ideas, ROI, Space Saving, Warehousing| No Comments »

The Fundamentals: High Profile Span-Track Carton Flow Tracks

January 22, 2015

High Profile Span Track Carton Flow

 What is high profile Span-Track?

UNEX’s high profile Span-Track was the first full-width roller track in the industry. Span-Track made its debut in 1992 and revolutionized the carton flow industry. High profile Span-Track increases efficiency by providing better flow, fewer hang-ups, and greater storage density than the alternatives—plastic wheel rails or other carton flow solutions.

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Factors for Industrial Facility Size & Layout

November 13, 2014

 

warehouse-space

Facility layout is a complex and sometimes maddening process. You are often limited by budget, space, time, or scheduling beyond your control. What factors should you consider when you allocate space, either in a new facility or a redesigned one?

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How Flow Rail Helps Reclaim Storage Space In Push-Back Rack

October 30, 2014

PushBack Rack

Push back rack operates through a system of carts that ride on rails in the pallet rack. Each set of rails has an incline through which gravity “pushes” all pallets toward the front of the rack. The carts fit atop one another when the bay is empty, and as pallets are placed on carts, previously loaded carts are “pushed back” by each added pallet, hence the name for this rack system. Push back rack is a last-in first-out system that reduces pick time because all pick faces are at the front of the pallet rack. While there are many benefits in using Push back rack, there are also some limitations.

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This article is part of a series of articles on Flow Rail. Click on a link below to view one of the other articles.
  1. How Flow Rail Systems Improve Drive-In Racks
  2. How Flow Rail Helps Reclaim Storage Space In Push-Back Rack
  3. High Density Pallet Storage Racks: Comparing Pushback, Drive-In, and Flow Rail

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How Flow Rail Systems Improve Drive-In Racks

October 17, 2014

drive in application converted with flow rail

Drive-in rack is one of the best high-density pallet storage methods available, but it’s always had some drawbacks:

  • Forklift damage within the lane is always a possibility as drivers must drive in, then back out inside the rack structure
  • Since there must be driving space, drive-in racks lack lateral braces, which make them somewhat more vulnerable to collapse if struck
  • Driving into and out of that rack structure also takes time
  • Drive-in racks allow you to store only one SKU per bay
  • Drive-in structures are typically 30 to 40% empty at any given time

Now there is a way to get the benefits of drive-in rack – dense storage through deep lanes – without the dangers inherent with driving into the rack space.

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This article is part of a series of articles on Flow Rail. Click on a link below to view one of the other articles.
  1. How Flow Rail Systems Improve Drive-In Racks
  2. How Flow Rail Helps Reclaim Storage Space In Push-Back Rack
  3. High Density Pallet Storage Racks: Comparing Pushback, Drive-In, and Flow Rail

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Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Space Saving, Warehousing| No Comments »