Warehousing Insights | Material Handling Systems Scott Stone | Warehousing Insights | Material Handling Systems - Part 14
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Conveyors: Belt or Roller?

October 22, 2019

roller curve in a distribution center application

Belt and roller-powered conveyors are specified for a variety of reasons within a given conveyor system. The reasons almost always come down to load characteristics and functionality. Both can be used in transportation, sortation, and accumulation applications. This article delves into the differences and the specific advantages each conveyor type offers.

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Posted in Conveyor Optimization|

How to Calculate Automation ROI

October 10, 2019

robotic palletizer system in action
Return-on-investment is critical to automation projects, but justification isn’t straightforward. If you’re trying to convince management to make capital improvements to your operation, a smart, accurate and succinct ROI summary can work wonders. Let’s dive into some methods you can use to understand what to do — and what you can’t quantify.
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Posted in Automation, Labor & Efficiency|

HVLS Fans, Air Flow and High-Bay Warehouse Racks

September 17, 2019

direct drive fans mounted in a pallet rack aisle

HVLS fans are an ideal way to make warehouses and other industrial facilities more comfortable and reduce the cost of air conditioning, but they usually can’t be installed above pallet racks, which dominate the floor spaces of most warehouses.

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Posted in Safety & Ergonomics|

How to Increase Conveyor Longevity

September 3, 2019

Conveyor system in an assembly application
Conveyors–as we’ve discussed–have two major costs:

  1. The cost of conveyor hardware, which should include installation.
  2. The cost of operations, which should include maintenance, repair and energy consumption.

When you invest in capital equipment, you should be as focused on operational costs as purchase price. Part of that is extending the life of your conveyor system. How can you make sure you get the most out of your conveyors?

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Posted in Conveyor Optimization|

How Well do Your Forklift Drivers See?

August 13, 2019

Forklift driver with obstructed view
When forklifts transport large loads across a busy warehouse full of people, visibility is perhaps the most critical safety concern.

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Posted in Forklift - Pedestrian Safety|

How HVLS Fans Make Warehouse Air Conditioning More Efficient

July 9, 2019

HVLS Big Ass Fan in an industrial facility

A few weeks ago, we analyzed the reasons it’s sometimes impractical for some facilities to install HVAC. Yet, productivity studies spell out the reasons why cooler work environments reduce errors and increase productivity. If your facility already has air conditioning, why would you need to add HVLS fans?

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Posted in Safety & Ergonomics|

Conveyor Safety Guards, Danger Zones and Injury Prevention

June 25, 2019

conveyor and order pickers in a high speed operation
Conveyors that are designed, tested and installed the right way are safe. They don’t cause a disproportionate amount of injuries and reduce ergonomic strains that can cause longer-term musculoskeletal injuries. Like any other machinery, however, conveyors come with hazards. A conveyor can be dangerous if people are allowed to touch certain moving parts. It’s best to always cover and guard those components.

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Posted in Conveyor Optimization|

Ways to Prevent Damage in Rack Aisles

June 6, 2019

pallet rack system

Where there are people, forklifts and heavy pallets, there is always the potential for damage. You can walk through just about any warehouse and see dented rack frames, crushed wall sections, damaged pallets and other telltale signs of facility wear and tear. This is why walking around is a great warehouse management technique, but there is more you can do.

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Posted in Pallet & Warehouse Racks|

How to Deal with Pallet Flow Jams

May 23, 2019

deep lane pallet flow system

Pallet flow racks are the ultimate in high-density, space-saving storage. When you need to concentrate storage of similar SKUs into a tight space, flow systems are ideal. A single SKU can be loaded into the back of the system and stored multiple pallets deep in a pick position, first-in, first-out order. Like any gravity flow equipment, there is a possibility of jams, and those jams can sometimes be in the center of a packed rack system — and difficult to reach. What are some safe methods to deal with this problem?

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Posted in Pallet & Warehouse Racks|

What to Do When You Can’t Air Condition Your Warehouse

May 14, 2019

hot warehouse with sunlight

If you run a warehouse, you’re keenly aware of how hot and uncomfortable it can get on a scorching July afternoon—and you also know how much that affects your workforce, their comfort, their error rates and their ability to get things done. Installing air conditioning may not be feasible for every industrial facility, but there are alternatives.

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Posted in Safety & Ergonomics|

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