How should your next automation project be evaluated? In many cases, companies try to replicate a manual processes through automation: if a person once rotated a tote, then picked from it and placed the contents into a container, that’s what the automation does. This kind of solution can provide excellent results, but may not be the optimal solution. What if you began with operational goals in mind that imagine a solution without the manual process?
Tags: ROI, Process Management
Posted in Automation, Labor & Efficiency|
Most every manufacturing or distribution facility builds in storage and handling buffers – and for good reason. Buffers hold product or processes when work flow isn’t balanced. For instance, a conveyor buffer may exist between picking and packing operations. This allows picking to continue even if the packing, quality control or shipping departments are backed up. Buffers maintain balance between functions and ensure continuity.
Tags: order fulfillment, ROI, conveyor design, Space Optimization
Posted in Automation, Labor & Efficiency|
Conveyors and Autonomous Mobile Robots (AMRs) are both used in logistics, manufacturing, and warehousing, but have critical differences in terms of functionality, flexibility, and applications. Neither system is inherently superior to the other based on the use case, situation, load and operational goals. When you need to build a product transport system, they can often work in tandem to create the best solution.
Posted in Conveyor Optimization|
You could write a short novel–maybe a long one–about ROI for industrial automation projects.
If you’ve engaged in large-scale distribution or manufacturing automation projects, you probably have a good start on that very thing. ROI is a complicated endeavor with moving parts and shifting priorities. Because investments are always competing with other concepts, it often comes down to this: what’s most important to your company, your business environment and your industry.
Tags: order fulfilment, Automation, return on investment
Posted in Order Picking & Fulfillment|
Vertical carousels and vertical lift modules—VLMs for short—enhance organization, increase storage density, improve security and speed throughput. They serve components directly to pickers in waist-high ergonomic zones.Â
While these systems are similar from a functional standpoint and look similar from the outside, they can have different use cases and application requirements. Kevin, a Cisco-Eagle Dallas account executive, zeroes in on the differences in this video.Â
Tags: ergonomics, industrial carousels, order fulfilment, Shoptalk
Posted in Automation, Labor & Efficiency|
Warehousing grown for most of the last decade, with a 5-6% annual growth rate expected for the next 5 years. That level of expansion stresses labor availability and supply chains, but has another implication: safety. In July 2023, OSHA announced what it terms a “new national emphasis” for workplace hazards for warehouses, distribution centers and retail storage facilities. Since nearly 2 million people work in the industry, the agency is interested in reducing injuries across the board.
What are the implications of this emphasis?
Tags: distribution centers, fall protection, warehousing
Posted in Safety & Ergonomics|
We recently discussed the various ways you can use conveyors to optimize the end of the line, which includes the ways they interface with trucks and trailers. The transition between the end of a conveyor system and the trucks where goods are loaded or unloaded are one of the areas where distribution centers can struggle. The traditional method has been to throw labor at the problem, but as we know in 2023, that is becoming a less useful and more difficult option.
Tags: shipping, labor, ergonomics, loading docks, Receiving
Posted in Conveyor Optimization|
Above: is this a platform or a mezzanine?Â
Mezzanines are a great option when you need to add more square footage into your warehouse or factory floor. They’re less expensive and easier to implement than alternatives like new construction or facility expansions, but also pose challenges when it comes sato dealing with code, safety and construction requirements.
Tags: industrial storage, Safety & Ergonomics, Space Optimization
Posted in Mezzanines & Industrial Platforms|
Conveyors are primarily a transport mechanism within a facility: they move products from point A to point B to point C. Value is added at all points along the way. They’re the most efficient way to do that, even if that’s the only task they have. However, that’s rarely the only way they’re used. They’re loaded at point A, then transport the load to points of value down the line. Processes are is executed at point B, and something is finalized at point C — at the end of the line. Let’s dive into the ways you can drive value at the end of the line.
Tags: Automation, labor, Packaging, Docks
Posted in Conveyor Optimization|
73% of warehouse operators said they can’t find enough workers. The National Association of Manufacturers sees shortfalls today, and more in the future: an astonishing 2.1 million manufacturing jobs will go unfilled by 2030. With labor shortages the norm today and for the foreseeable future, how can you optimize, retain and improve labor in your operation?
Tags: labor, ROI
Posted in Warehousing & Distribution|
