Scott Stone | Warehousing Insights | Material Handling Systems - Part 5
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VLMs Vs. Vertical Carousels: Critical Specification Factors

August 8, 2023

Vertical carousels and vertical lift modules—VLMs for short—enhance organization, increase storage density, improve security and speed throughput. They serve components directly to pickers in waist-high ergonomic zones. 

While these systems are similar from a functional standpoint and look similar from the outside, they can have different use cases and application requirements. Kevin, a Cisco-Eagle Dallas account executive, zeroes in on the differences in this video. 

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Posted in Automation, Labor & Efficiency|

OSHA’s Warehouse Safety Emphasis Program: An Analysis

August 1, 2023

Illustration of an automated warehouse being inspected.

Warehousing grown for most of the last decade, with a 5-6% annual growth rate expected for the next 5 years. That level of expansion stresses labor availability and supply chains, but has another implication: safety. In July 2023, OSHA announced what it terms a “new national emphasis” for workplace hazards for warehouses, distribution centers and retail storage facilities. Since nearly 2 million people work in the industry, the agency is interested in reducing injuries across the board.

What are the implications of this emphasis?

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Posted in Safety & Ergonomics|

How to Use Conveyors for Ergonomic Truck Loading and Unloading

July 18, 2023

flexible conveyor extended into a tractor trailer for loading at a distribution center.

We recently discussed the various ways you can use conveyors to optimize the end of the line, which includes the ways they interface with trucks and trailers. The transition between the end of a conveyor system and the trucks where goods are loaded or unloaded are one of the areas where distribution centers can struggle. The traditional method has been to throw labor at the problem, but as we know in 2023, that is becoming a less useful and more difficult option.

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Posted in Conveyor Optimization|

Does a Warehouse Mezzanine Count as Square Footage?

June 20, 2023

storage mezzanine installed in a warehouse facility.

Above: is this a platform or a mezzanine? 

Mezzanines are a great option when you need to add more square footage into your warehouse or factory floor. They’re less expensive and easier to implement than alternatives like new construction or facility expansions, but also pose challenges when it comes sato dealing with code, safety and construction requirements.

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Posted in Mezzanines & Industrial Platforms|

Conveyors: Optimizing the End of the Line

June 13, 2023

Extendable conveyors feed truck loading docks at a distribution center.

Conveyors are primarily a transport mechanism within a facility: they move products from point A to point B to point C. Value is added at all points along the way. They’re the most efficient way to do that, even if that’s the only task they have. However, that’s rarely the only way they’re used. They’re loaded at point A, then transport the load to points of value down the line. Processes are is executed at point B, and something is finalized at point C — at the end of the line. Let’s dive into the ways you can drive value at the end of the line.

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Posted in Conveyor Optimization|

Ways to Optimize Industrial Labor

June 1, 2023

Manufacturing worker on a production line.

73% of warehouse operators said they can’t find enough workers. The National Association of Manufacturers sees shortfalls today, and more in the future: an astonishing 2.1 million manufacturing jobs will go unfilled by 2030. With labor shortages the norm today and for the foreseeable future, how can you optimize, retain and improve labor in your operation?

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Posted in Warehousing & Distribution|

Damaged Pallet Rack: Repair or Replace?

May 11, 2023

Warehouse managers surveying racks for damage and procedure.

Whether you replace or repair pallet rack, it’s always advisable to evaluate the structural integrity and safety of damaged rack components. When you’re considering a repair strategy, you should be aware of the strength and limitations of your options.

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Posted in Pallet & Warehouse Racks|

Options for Pallet Rack Floor-Level Storage Versatility

May 2, 2023

Warehouse

Change is inevitable, particularly in warehousing, manufacturing and distribution. Many warehouses will shift storage area missions over time. New SKUs, more inventory, and different business and operational missions can create the need for newer storage concepts. The problem? There isn’t always a place for new demands. When this occurs, one thing to consider is using the floor or lower levels of your rack system.

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Posted in Pallet & Warehouse Racks|

Targeted Warehouse Automation: Manual Pallet Handling

April 13, 2023

stacking and wrapping pallets with manual processes
While many companies can benefit from full scale automation, the math isn’t the same for everyone. However, labor shortages continue to drive companies to seek ways to reduce dependence on manual processes in specific, labor-intensive functions. What are some areas you should target for partial automation?

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Posted in Automation, Labor & Efficiency|

Pallet Rack Safety: Policies and Practices

March 7, 2023

warehouse manager inspecting a pallet rack in a warehouse.

Operating a warehouse almost always means using pallet racks to take advantage of vertical space and organization of bulk storage. If they’re specified, installed and loaded correctly, racks are usually one of the most stable, effective and safest pieces of warehouse equipment. Because they carry heavy loads on vertical structures, racks should always be evaluated for safety and effectiveness. They’re stable, but that stability can be compromised by any number of factors.

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Posted in Pallet & Warehouse Racks|

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