A few weeks ago, we analyzed the reasons it’s sometimes impractical for some facilities to install HVAC. Yet, productivity studies spell out the reasons why cooler work environments reduce errors and increase productivity. If your facility already has air conditioning, why would you need to add HVLS fans?
How HVLS Fans Make Warehouse Air Conditioning More Efficient
Posted in Safety & Ergonomics|
Conveyor Safety Guards, Danger Zones and Injury Prevention
Conveyors that are designed, tested and installed the right way are safe. They don’t cause a disproportionate amount of injuries and reduce ergonomic strains that can cause longer-term musculoskeletal injuries. Like any other machinery, however, conveyors come with hazards. A conveyor can be dangerous if people are allowed to touch certain moving parts. It’s best to always cover and guard those components.
Tags: Safety & Ergonomics, conveyor safety
Posted in Conveyor Optimization|
Keep Pushing: Safety Guidelines For Pushback Rack Systems
Pushback rack systems provide a unique way to gain more space in a crowded warehouse. They store pallet loads on both sides of an aisle at higher cubic densities, approximately 25% to 65% greater than selective racking. What that means is loads can be stored and retrieved from the same aisle, reducing the number of aisles needed. Freed space, that’s the name of the game with pushback rack.
Tags: Pallet Rack, Safety & Ergonomics, pushback rack
Posted in Pallet & Warehouse Racks|
Ways to Prevent Damage in Rack Aisles
Where there are people, forklifts and heavy pallets, there is always the potential for damage. You can walk through just about any warehouse and see dented rack frames, crushed wall sections, damaged pallets and other telltale signs of facility wear and tear. This is why walking around is a great warehouse management technique, but there is more you can do.
Tags: Safety & Ergonomics
Posted in Pallet & Warehouse Racks|
How to Deal with Pallet Flow Jams
Pallet flow racks are the ultimate in high-density, space-saving storage. When you need to concentrate storage of similar SKUs into a tight space, flow systems are ideal. A single SKU can be loaded into the back of the system and stored multiple pallets deep in a pick position, first-in, first-out order. Like any gravity flow equipment, there is a possibility of jams, and those jams can sometimes be in the center of a packed rack system — and difficult to reach. What are some safe methods to deal with this problem?
Posted in Pallet & Warehouse Racks|
What to Do When You Can’t Air Condition Your Warehouse
If you run a warehouse, you’re keenly aware of how hot and uncomfortable it can get on a scorching July afternoon—and you also know how much that affects your workforce, their comfort, their error rates and their ability to get things done. Installing air conditioning may not be feasible for every industrial facility, but there are alternatives.
Tags: ROI
Posted in Safety & Ergonomics|
Carousels & Ecommerce
Once an afterthought in the warehouse, vertical carousels are being reborn in the omnichannel age as a fulfillment finish line product. Retailers are eyeing carousels to help them aid in customer retrieval of picked orders shipped to a retail location, which is giving the carousel a “moment” as a new last-mile darling. Whether located in the back of the store for employees to use, or at the front for customers to pick up themselves, vertical carousels are showing to be a good fit for this new age of sales. But don’t sleep on their value in industrial settings or distribution channels.
Tags: vertical carousel, industrial carousels, ecommerce
Posted in Automation, Labor & Efficiency|
Conveyors in Difficult Environments
Conveyors are essential for manufacturing operations, but in some areas where they are exposed to dust, airborne debris, moisture or chemicals, there may be issues with their mechanical components. These environmental factors impact performance, equipment lifespan, maintenance burdens and safety, but can be dealt with if the conveyor is properly designed, used and maintained. Let’s dive into these issues.
Tags: Manufacturing, ergonomics
Posted in Conveyor Optimization|
Load the Barbell: Heavy Lifting Options
When you need to move heavy loads, you want equipment that offers the flexibility of a CrossFitter with the power of a power-lifting beast. Lifting heavy loads is no small feat, and understanding which option will work best for your facility, plant, or warehouse will keep your lifts in good form without sacrificing strength.
Tags: chain hoist, cranes, jib crane, gantry crane, warehousing, warehouse, manufacturing equipment, hoist
Posted in Lifting & Lift Systems|
How to Reduce Warehouse Noise
Anyone who works in a production facility or distribution center knows how loud these places are. The sound of forklifts, the constant whirr of conveyors, the thrum of generators, and the steady beat of all things mechanized can be overwhelming. There are also specific, distracting noise producers, such as small engines, stampers, and generators. Over time, people adapt to this environment, “tuning out” noise as much as possible.
Research from the National Institutes of Health is clear: sound affects productivity. It’s also unsafe on a number of levels for industrial workers.
Tags: conveyors, labor
Posted in Safety & Ergonomics|