Warehouses, shop floors, and manufacturing facilities can be difficult environments for workers, and heat makes it even harder. Hot days and hard work conspire to reduce productivity and increase errors. We’ve found some research that spells out exactly how much, and have some recommendations to reduce the issues.
How Heat Saps Warehouse Productivity, Causes Errors and Reduces Retention
April 2, 2019
by Scott Stone
Tags: labor, ROI
Posted in Safety & Ergonomics|
Crossing Conveyor Lines: The Options
March 19, 2019
by Scott Stone
The extensive conveyor lines that snake through many distribution facilities allow operations to transport, buffer and direct loads in a way that takes the best possible advantage of space. These conveyor systems are essentially the core around which a lean, efficient material handling operation is built, but they also create barriers to people moving around the facility since they can block the flow of foot traffic.
Tags: Shoptalk
Posted in Conveyor Optimization|
Pretty Much Everything Rolls on Casters
March 14, 2019
Casters are the unsung heroes of the material handling world. Whether you operate a warehouse, facility or plant, you utilize casters every day in your distribution or manufacturing environment.
When you take the time to review your production environment and the types of casters available to you, it is possible to save money, enhance safety and boost production by choosing the right products from the start. This step-by-step guide will help you find the best caster solutions for your workplace.
Tags: casters, industrial casters
Posted in Material Handling|
Light-Directed Assembly for Manufacturing
March 5, 2019
by Scott Stone
The advantages of pick-to-light for order fulfillment are well-documented: you can pick faster and more accurately without the burden of tickets or voice-activated systems. Your workforce can be trained in a fraction of the time, in a “fast food” type experience. It’s a technology that has found broader applications in many distribution centers simply because it’s a fast, easy way to improve.
Light-directed systems may have a more positive impact on assembly than they do on order picking.
Posted in Automation, Labor & Efficiency|
Dukes of Hazardous
February 26, 2019
For all the work that goes into preventing them, the majority of warehouses share many of the same safety hazards.
Due to the way warehouses handle items and process shipments, many of their workers are subject to similar risks for injury and product damage. While this can seem like an unending cycle of danger, there’s plenty of ways to mitigate these more prominent ones and keep everyone and everything in your warehouse safe from harm.
Tags: industrial safety, warehouse safety, ergonomics, facility safety
Posted in Safety & Ergonomics|
The Impact Of Industrial Robots On Your Workforce
February 14, 2019
A research paper was released by two Harvard labor economists highlighted one of the coming decade’s most interesting talking points: the automated labor of the future. We are no strangers to the unique opportunities that adding robots can provide. What this paper sought to do was estimate the current effect of the introduction of robots on wages and employment, while also focus on the future they pose in industrial and manufacturing economies.
With this kind of research being conducted (with many more studies to be revealed for sure) and a spotlight put on the future robotic workforce, many with facilities that could use their services would be wise to discover how they can benefit. But what, exactly, should you be looking for?
Tags: labor, Robotics
Posted in Automation, Labor & Efficiency|
Conveyor Merges and Sortation: Low Volume Alternatives
February 5, 2019
by Scott Stone
Sorting, pushing and diverting products as they are transported on a conveyor system is one of the best ways to reduce costs, improve fill rates, eliminate errors and increase throughput — and there are multiple ways to go about it. Some systems are downright plodding–pushing only a few loads per minute–while others are dizzyingly fast, pushing out hundreds of diverts per minute. This post will profile some of the lower to medium speed options at your disposal.
Posted in Conveyor Optimization|
Safety When Installing A Foundationless Jib Crane
January 17, 2019
You want to move heavy loads safely and effectively while also keeping your solution economical and efficient. Consider the Jib Crane, and effective tool in your warehouse arsenal that will hold its own and can interface with a wide variety of workstations and functions.
Foundationless Jib cranes offer versatility and economic savings, as they are bolted directly to an existing concrete floor and don’t require a concrete foundation. Using the existing floor means that you don’t need to install a costly special foundation, plus you can install and use the system sooner because you don’t need to wait for concrete to cure. Existing floor use also makes sense for smaller capacity and shorter span jib cranes.
With that said, there are multiple concrete considerations before you install a foundationless jib crane. The key, is your installation.
Tags: industrial safety, warehouse, Safety & Ergonomics, cranes, jib crane, warehousing, Manufacturing
Posted in Lifting & Lift Systems|
Order Fulfillment is the First Line of a Great Customer Experience
January 15, 2019
by Scott Stone
Your most important customer satisfaction function is probably your warehouse and order fulfillment operations. Order fulfillment impacts the things customers care about most:
- Is the right product picked?
- Did I get it on time?
- Did I get the right quantity?
- Was my shipment damaged?
Tags: shipping docks, ecommerce, Customer Satisfaction
Posted in Order Picking & Fulfillment|
Innovative Ways to Secure Your Facility with Wire Partitions
January 10, 2019
by Scott Stone
The typical application for a warehouse wire security cage is on the floor, in the plant, to create a secure storage room or tool crib. This usually means something with one to four sides, depending on the surrounding areas, a gate (or more than one), a ceiling, windows, or other additions. What are some ways you can create security beyond the simple cage?
Posted in Security|