Warehousing Insights | Material Handling Systems Warehousing Insights | Material Handling Systems - Part 25
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Load the Barbell: Heavy Lifting Options

April 18, 2019

jib crane

When you need to move heavy loads, you want equipment that offers the flexibility of a CrossFitter with the power of a power-lifting beast. Lifting heavy loads is no small feat, and understanding which option will work best for your facility, plant, or warehouse will keep your lifts in good form without sacrificing strength.

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Posted in Lifting & Lift Systems|

How to Reduce Warehouse Noise

April 16, 2019

manufacturing worker with earplugs

Anyone who works in a production facility or distribution center knows how loud these places are. The sound of forklifts, the constant whirr of conveyors, the thrum of generators, and the steady beat of all things mechanized can be overwhelming. There are also specific, distracting noise producers, such as small engines, stampers, and generators. Over time, people adapt to this environment, “tuning out” noise as much as possible.

Research from the National Institutes of Health is clear: sound affects productivity. It’s also unsafe on a number of levels for industrial workers.

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Posted in Safety & Ergonomics|

How Heat Saps Warehouse Productivity, Causes Errors and Reduces Retention

April 2, 2019

shop floor in heat
Warehouses, shop floors, and manufacturing facilities can be difficult environments for workers, and heat makes it even harder. Hot days and hard work conspire to reduce productivity and increase errors. We’ve found some research that spells out exactly how much, and have some recommendations to reduce the issues.

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Posted in Safety & Ergonomics|

Crossing Conveyor Lines: The Options

March 19, 2019

conveyor cross over choices

The extensive conveyor lines that snake through many distribution facilities allow operations to transport, buffer and direct loads in a way that takes the best possible advantage of space. These conveyor systems are essentially the core around which a lean, efficient material handling operation is built, but they also create barriers to people moving around the facility since they can block the flow of foot traffic.

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Posted in Conveyor Optimization|

Pretty Much Everything Rolls on Casters

March 14, 2019

caster wheel

Casters are the unsung heroes of the material handling world. Whether you operate a warehouse, facility or plant, you utilize casters every day in your distribution or manufacturing environment.

When you take the time to review your production environment and the types of casters available to you, it is possible to save money, enhance safety and boost production by choosing the right products from the start. This step-by-step guide will help you find the best caster solutions for your workplace.

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Posted in Material Handling|

Light-Directed Assembly for Manufacturing

March 5, 2019

manufacturing pick to light workstation
The advantages of pick-to-light for order fulfillment are well-documented: you can pick faster and more accurately without the burden of tickets or voice-activated systems. Your workforce can be trained in a fraction of the time, in a “fast food” type experience. It’s a technology that has found broader applications in many distribution centers simply because it’s a fast, easy way to improve.

Light-directed systems may have a more positive impact on assembly than they do on order picking.

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Posted in Automation, Labor & Efficiency|

Dukes of Hazardous

February 26, 2019

safe warehouse workers

For all the work that goes into preventing them, the majority of warehouses share many of the same safety hazards.

Due to the way warehouses handle items and process shipments, many of their workers are subject to similar risks for injury and product damage. While this can seem like an unending cycle of danger, there’s plenty of ways to mitigate these more prominent ones and keep everyone and everything in your warehouse safe from harm.

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Posted in Safety & Ergonomics|

The Impact Of Industrial Robots On Your Workforce

February 14, 2019

robot fulfillment

A research paper was released by two Harvard labor economists highlighted one of the coming decade’s most interesting talking points: the automated labor of the future. We are no strangers to the unique opportunities that adding robots can provide. What this paper sought to do was estimate the current effect of the introduction of robots on wages and employment, while also focus on the future they pose in industrial and manufacturing economies.

With this kind of research being conducted (with many more studies to be revealed for sure) and a spotlight put on the future robotic workforce, many with facilities that could use their services would be wise to discover how they can benefit. But what, exactly, should you be looking for?

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Posted in Automation, Labor & Efficiency|

Conveyor Merges and Sortation: Low Volume Alternatives

February 5, 2019

Right angle pusher for a conveyor line

Sorting, pushing and diverting products as they are transported on a conveyor system is one of the best ways to reduce costs, improve fill rates, eliminate errors and increase throughput — and there are multiple ways to go about it. Some systems are downright plodding–pushing only a few loads per minute–while others are dizzyingly fast, pushing out hundreds of diverts per minute. This post will profile some of the lower to medium speed options at your disposal.

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Posted in Conveyor Optimization|

Safety When Installing A Foundationless Jib Crane

January 17, 2019

jib crane

You want to move heavy loads safely and effectively while also keeping your solution economical and efficient. Consider the Jib Crane, and effective tool in your warehouse arsenal that will hold its own and can interface with a wide variety of workstations and functions.

Foundationless Jib cranes offer versatility and economic savings, as they are bolted directly to an existing concrete floor and don’t require a concrete foundation. Using the existing floor means that you don’t need to install a costly special foundation, plus you can install and use the system sooner because you don’t need to wait for concrete to cure. Existing floor use also makes sense for smaller capacity and shorter span jib cranes.

With that said, there are multiple concrete considerations before you install a foundationless jib crane. The key, is your installation.

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Posted in Lifting & Lift Systems|

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