Warehousing Insights | Material Handling Systems lifts | Warehousing Insights | Material Handling Systems - Part 5
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Mezzanine Monthly – Why Choose A Shelf Supported Mezzanine

April 18, 2023

shelf supported mezzanine in an order fulfillment operation
Above: Shelf supported mezzanine in a warehouse facility.

Not all warehouse shelving (or storage) options work for every facility. One operation’s pallet rack solution might not be ideal for a warehouse that wants to not only grow vertically but offer more picking options for items they’re selling and shipping. When you need high density storage, what mezzanine option fits best?  Shelf supported mezzanines checks a lot of boxes.

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Posted in Mezzanines & Industrial Platforms|

Targeted Warehouse Automation: Manual Pallet Handling

April 13, 2023

stacking and wrapping pallets with manual processes
While many companies can benefit from full scale automation, the math isn’t the same for everyone. However, labor shortages continue to drive companies to seek ways to reduce dependence on manual processes in specific, labor-intensive functions. What are some areas you should target for partial automation?

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Posted in Automation, Labor & Efficiency|

Pallet Rack Safety: Policies and Practices

March 7, 2023

warehouse manager inspecting a pallet rack in a warehouse.

Operating a warehouse almost always means using pallet racks to take advantage of vertical space and organization of bulk storage. If they’re specified, installed and loaded correctly, racks are usually one of the most stable, effective and safest pieces of warehouse equipment. Because they carry heavy loads on vertical structures, racks should always be evaluated for safety and effectiveness. They’re stable, but that stability can be compromised by any number of factors.

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Posted in Pallet & Warehouse Racks|

Mezzanine Monthly – Why Choose A Rack Supported Mezzanine

February 21, 2023

rack supported mezzanine in an order fulfillment operation
Above: Rack supported mezzanine in a warehouse facility. Photo courtesy of Unex.

The typical U.S. distribution center is 31.1 feet tall, according to a survey by Statista.  But when more space is needed for operations, mezzanines can be used to create it. Most facilities aren’t fully using that vertical cube, either. Rather than expanding out, you can expand up.  Vertical storage options have options within as well (whoa, that got deep).

Tall racks are frequently deployed to utilize all if that vertical cube. If you have pallet rack, using part of it in the form of a rack supported mezzanine gains more from your vertical cube is an ideal solution. What could a rack mezzanine do for your facility?

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Posted in Mezzanines & Industrial Platforms|

How to Prevent Pallet Rack Push-Through Accidents

January 12, 2023

Loading a pallet into a high-bay rack system with a forklift

When heavy pallets are stored on horizontal beams in your pallet rack system, there is always some danger of a pallet or items stored on it, being pushed through the back of the rack. Items or full pallets can then fall or push the pallet behind them toward the next aisle in double row systems. What are some options to reduce the hazards related to push-through accidents?

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Posted in Pallet & Warehouse Racks|

AGVs, AMRs, and Conveyors: Automated Product Transport Applications

January 5, 2023

comparing conveyors, amrs and agvs for product transport.

When you need to move loads—pallets, totes, cartons or other items—through a facility without manual involvement, the options fall into three broad categories: AMRs (automated mobile robots), AGVs (automated guided vehicles) and conveyor systems. Each of these methods has its advantages, and all can be integrated to work with each other.

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Posted in Automation, Labor & Efficiency|

Forklift-Pedestrian Safety: Docks, Shipping and Receiving Areas

December 1, 2022

Forklift backing away with load at a warehouse truck dock area.

Because shipping docks are busy, sometimes chaotic areas, they can become a safety hazard if not properly managed. During a busy shift, you may find multiple forklifts, carts, walkies and other traffic trying to work across a series of bay doors, all with pedestrians potentially in the same areas. They can adjoin staging areas, which often allow even more forklifts and pedestrians to work in the same, shared area. That’s where accidents are most likely to occur.

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Posted in Forklift - Pedestrian Safety|

Racks, Shelving and Automation: Options for Effective Storage

November 1, 2022

Shelving and rack structure warehouse mezzanine with picking bins

Warehouse racks and industrial shelving are sort of like alligators and crocodiles: they look alike, they do similar things, and they are often mixed up. Both are vertical structures that have horizontal shelves for industrial storage. But they aren’t the same thing–they have distinctive missions and functions. Most warehouses use both types of storage for various types of loads, and there are gray areas where either can be used, depending on the storage strategy. Knowing the differences can help you store your inventory more efficiently and effectively.

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Posted in Automation, Labor & Efficiency|

Download Our Guide To Forklift-Pedestrian Safety

October 27, 2022

forklift working in warehouse

If you manage or work in a manufacturing or warehousing operation, you’re aware of the dangers forklifts pose–particularly to pedestrians who work near them. Keeping pedestrians safe in busy operations is an ongoing process critical for any industrial facility. With that in mind, we’ve published a guide to forklift-pedestrian safety that highlights the factors, suggests solutions and presents information on this critical isssue.

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Posted in Forklift - Pedestrian Safety|

Pallet Rack Evaluation: Safety

September 27, 2022

Pallet rack being evaluated.

Pallet racks are integral to modern warehousing and aren’t static systems. Safety has always been one of the most critical aspects of warehousing and pallet racks have an outsized influence on warehouse safety. When you evaluate your rack, always take time to look for safety issues.

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Posted in Pallet & Warehouse Racks|

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