lifts | Warehousing Insights | Material Handling Systems - Part 5
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How to Prevent Pallet Rack Push-Through Accidents

January 12, 2023

Loading a pallet into a high-bay rack system with a forklift

When heavy pallets are stored on horizontal beams in your pallet rack system, there is always some danger of a pallet or items stored on it, being pushed through the back of the rack. Items or full pallets can then fall or push the pallet behind them toward the next aisle in double row systems. What are some options to reduce the hazards related to push-through accidents?

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Posted in Pallet & Warehouse Racks|

AGVs, AMRs, and Conveyors: Automated Product Transport Applications

January 5, 2023

comparing conveyors, amrs and agvs for product transport.

When you need to move loads—pallets, totes, cartons or other items—through a facility without manual involvement, the options fall into three broad categories: AMRs (automated mobile robots), AGVs (automated guided vehicles) and conveyor systems. Each of these methods has its advantages, and all can be integrated to work with each other.

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Posted in Automation, Labor & Efficiency|

Forklift-Pedestrian Safety: Docks, Shipping and Receiving Areas

December 1, 2022

Forklift backing away with load at a warehouse truck dock area.

Because shipping docks are busy, sometimes chaotic areas, they can become a safety hazard if not properly managed. During a busy shift, you may find multiple forklifts, carts, walkies and other traffic trying to work across a series of bay doors, all with pedestrians potentially in the same areas. They can adjoin staging areas, which often allow even more forklifts and pedestrians to work in the same, shared area. That’s where accidents are most likely to occur.

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Posted in Forklift - Pedestrian Safety|

Racks, Shelving and Automation: Options for Effective Storage

November 1, 2022

Shelving and rack structure warehouse mezzanine with picking bins

Warehouse racks and industrial shelving are sort of like alligators and crocodiles: they look alike, they do similar things, and they are often mixed up. Both are vertical structures that have horizontal shelves for industrial storage. But they aren’t the same thing–they have distinctive missions and functions. Most warehouses use both types of storage for various types of loads, and there are gray areas where either can be used, depending on the storage strategy. Knowing the differences can help you store your inventory more efficiently and effectively.

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Posted in Automation, Labor & Efficiency|

Download Our Guide To Forklift-Pedestrian Safety

October 27, 2022

forklift working in warehouse

If you manage or work in a manufacturing or warehousing operation, you’re aware of the dangers forklifts pose–particularly to pedestrians who work near them. Keeping pedestrians safe in busy operations is an ongoing process critical for any industrial facility. With that in mind, we’ve published a guide to forklift-pedestrian safety that highlights the factors, suggests solutions and presents information on this critical isssue.

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Posted in Forklift - Pedestrian Safety|

Pallet Rack Evaluation: Safety

September 27, 2022

Pallet rack being evaluated.

Pallet racks are integral to modern warehousing and aren’t static systems. Safety has always been one of the most critical aspects of warehousing and pallet racks have an outsized influence on warehouse safety. When you evaluate your rack, always take time to look for safety issues.

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Posted in Pallet & Warehouse Racks|

How Material Handling and Automation Increases Labor Flexibility

September 13, 2022

heavy pipe handling at a manufacturing facility.

Manufacturing plants, warehouses and other industrial operations are all facing one central challenge today: labor shortages. There are other challenges in supply chains, material inputs and environmental situations, but everyone in every industry across the board is dealing with labor—or the lack of it. 

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Posted in Automation, Labor & Efficiency|

The Ergonomics of Automation

June 2, 2022

Worker at a distribution center reaching over a conveyor to retrieve a package.

Above: distribution center worker stretches over a conveyor line to access a package. Automation can reduce or eliminate this type of stressful, repetitive motion. 

Companies tend to focus on the hard-dollar ROI when they evaluate automation—labor reduction, throughput improvements, error reduction and efficiency—but should also consider “soft” benefits like ergonomics, safety and flexibility. Ergonomics in particular should be considered a primary factor in an era of aging labor and tight supply.

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Posted in Automation, Labor & Efficiency|

Built To Spill: Containment Options For Any Facility

May 26, 2022

Spill from containers in facility storage area

Safety is multifaceted, from ceiling to floor and everything between. Operational safety processes boost your overall productivity and bottom line. Some kinds of safety are more apparent and easier to visualize than others; things like forklift safety or machine guarding. One safety concern that should always be addressed, but might be overlooked, is spill containment.

Spill prevention and containment are important to protect workers and the environment around your facility. No one wants the hassle, potentially deadly injuries, or costly aftermath that comes with chemical spills in a warehouse, factory or processing facility. With that in mind, what are good options to help keep chemicals contained?

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Posted in Safety & Ergonomics|

Pallet Rack Evaluation: Storage and Retrieval Speed Improvements

May 3, 2022

Loading a pallet into a high-bay rack system with a forklift
Your rack system is your business, if you’re operating a warehouse or distribution center—or, it at least holds your business.

Pallet racks aren’t simply rows of storage shelves, and you shouldn’t treat them that way. Something so fundamental to a warehousing operation can and should be evaluated for improvement. One of the chief roles of a rack system is to allow efficient, quick access to stored products. How fast can you store things? How fast can you retrieve them?

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Posted in Pallet & Warehouse Racks|

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