rack | Warehousing Insights | Material Handling Systems - Part 18
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Conveyors: Belt or Roller?

October 22, 2019

roller curve in a distribution center application

Belt and roller-powered conveyors are specified for a variety of reasons within a given conveyor system. The reasons almost always come down to load characteristics and functionality. Both can be used in transportation, sortation, and accumulation applications. This article delves into the differences and the specific advantages each conveyor type offers.

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Posted in Conveyor Optimization|

Finding Hidden Warehouse Capacity

October 15, 2019

Distribution Center Mezzanine
Out of space? You are not alone. With increasing SKUs and inventory levels, many warehouse operators are staging products in the aisles, using outside storage, and mixing SKUs in locations. All of this lowers labor productivity and impacts quality. So, where is the hidden capacity in your warehouse?

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Posted in Space Optimization & Planning|

Navigating Your Way to Warehouse Savings

September 10, 2019

warehouse

Today’s warehouse managers are fighting growing inventory levels, dealing with increased SKUS, and managing higher frequency of tiny orders. Dealing with this daily grind many often have no time to find or fix operational issues. If your company is not fortunate enough to have a team of industrial engineers, you could be missing many opportunities.

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Posted in Warehousing & Distribution|

How Well do Your Forklift Drivers See?

August 13, 2019

Forklift driver with obstructed view
When forklifts transport large loads across a busy warehouse full of people, visibility is perhaps the most critical safety concern.

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Posted in Forklift - Pedestrian Safety|

Shoptalk Interview: Seismic Regulations And Your Warehouse

July 18, 2019

ASRS

Buying standard storage racks for quick-shipment from a manufacturer used to be the norm. You relied on stocked inventory, but this is occurring less and less as racking becomes more specialized and regulations stricter. Today’s storage rack systems are generally considered a building-like element, and as such must meet a slew of regulations.

While these emerging ordinances are continuing to evolve, they can generate considerable headaches for even the most seasoned warehouse manager.  You should seek expert guidance from a qualified design professional whenever the racking, foundation, or warehouse infrastructure must accommodate unusual stress, loading, function, or other non-standard factors.

To help you stay up to date with changing requirements and regulation, we discuss how partnering with an expert can help to ensure durable, cost-effective, compliant storage rack with Arlin Keck, an engineer at Steel King Industries, a designer and manufacturer of warehouse storage racks, pallet racks and material handling/safety products since 1970.

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Posted in Pallet & Warehouse Racks|

How HVLS Fans Make Warehouse Air Conditioning More Efficient

July 9, 2019

HVLS Big Ass Fan in an industrial facility

A few weeks ago, we analyzed the reasons it’s sometimes impractical for some facilities to install HVAC. Yet, productivity studies spell out the reasons why cooler work environments reduce errors and increase productivity. If your facility already has air conditioning, why would you need to add HVLS fans?

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Posted in Safety & Ergonomics|

Conveyor Safety Guards, Danger Zones and Injury Prevention

June 25, 2019

conveyor and order pickers in a high speed operation
Conveyors that are designed, tested and installed the right way are safe. They don’t cause a disproportionate amount of injuries and reduce ergonomic strains that can cause longer-term musculoskeletal injuries. Like any other machinery, however, conveyors come with hazards. A conveyor can be dangerous if people are allowed to touch certain moving parts. It’s best to always cover and guard those components.

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Posted in Conveyor Optimization|

How to Deal with Pallet Flow Jams

May 23, 2019

deep lane pallet flow system

Pallet flow racks are the ultimate in high-density, space-saving storage. When you need to concentrate storage of similar SKUs into a tight space, flow systems are ideal. A single SKU can be loaded into the back of the system and stored multiple pallets deep in a pick position, first-in, first-out order. Like any gravity flow equipment, there is a possibility of jams, and those jams can sometimes be in the center of a packed rack system — and difficult to reach. What are some safe methods to deal with this problem?

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Posted in Pallet & Warehouse Racks|

What to Do When You Can’t Air Condition Your Warehouse

May 14, 2019

hot warehouse with sunlight

If you run a warehouse, you’re keenly aware of how hot and uncomfortable it can get on a scorching July afternoon—and you also know how much that affects your workforce, their comfort, their error rates and their ability to get things done. Installing air conditioning may not be feasible for every industrial facility, but there are alternatives.

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Posted in Safety & Ergonomics|

Conveyors in Difficult Environments

May 2, 2019

Conveyor in a dusty manufacturing area
Conveyors are essential for manufacturing operations, but in some areas where they are exposed to dust, airborne debris, moisture or chemicals, there may be issues with their mechanical components. These environmental factors impact performance, equipment lifespan, maintenance burdens and safety, but can be dealt with if the conveyor is properly designed, used and maintained. Let’s dive into these issues.

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Posted in Conveyor Optimization|

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