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Can You Outrun Warehouse & Factory Safety Phantom?

October 31, 2018

the shape in the warehouse

You try to run away as fast as you can, aware of the scary apparition chasing you with each breath. You turn to look back, and stumble onto the ground. Paralyzed with fear, you watch as the shape moves closer and closer. Suddenly up close, you can see that there was no way you could escape, as safety issues could not be stopped.

Blumhouse horror movie? Not really. Warehouses can be dangerous places to work in. It is important to understand common warehouse dangers and hazards because they can cause injuries and in extreme cases death, haunting your warehouse for years to come. The US Bureau of Labor Statistics reported an average of 16 fatalities every year in the US warehousing and storage sector and a reported injury and illness rate of 5 out of every 100 warehouse and storage workers. With these ghastly statistics in mind, we review some of the most common warehouse safety bogeymen and offer tips and resources to help you avoid their terror.

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Posted in Safety & Ergonomics|

A Step-by-Step Safety Process for Forklifts and Pedestrians

October 2, 2018

forklifts and pedestrians near a dock door

When it comes to protecting pedestrians from forklift accidents, focus on processes—the ways you segment, train, manage and work on a daily basis. Preventable accidents happen when a process is absent. When it comes to forklifts and pedestrians, accidents are far too common and frequently serious.

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Posted in Forklift - Pedestrian Safety|

Measuring Your Facility, Part 2: Common Obstructions & Interferences

September 13, 2018

measuring a warehouse facility

In part one of this series, we discussed the fundamentals of facility measurement and the impact building column types and spacing can have. The most common issue people have with layout tends to be building columns, but working with obstructions is a close second. Let’s break down the common obstructions that can throw off your measurements.

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Posted in Space Optimization & Planning|

It’s a Small (Warehousing) World

September 11, 2018

mini warehouse worker

A manager’s job is never done. There is always a cause to undertake or situation to help control. I should know, I was a warehouse manager for a day.

Why was my tenure so short? Well, it was because my “job” consisted of directing some employees with whom I shared a unique bond….my children. We were working in General Mills Lift, Load & Haul distribution center at the Scott Family Amazeum, which provided a fantastic showcase for them to see just what efforts and machinations go into getting each and every package out to its destination.

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Posted in Warehousing & Distribution|

Warehouse Management Headaches and How to Relieve Them

August 23, 2018

warehouse manager in a rack aisle
If you run a warehouse or distribution facility today, it’s likely that you are busy — really busy — and scrambling for time. E-commerce has changed the game, as customers demand more, faster, better. Managing a warehouse has always been a battle for time and the pressure never seems to subside. When we talk to warehouse managers and operators, here are some of the issues they face on a daily basis.

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Posted in Warehousing & Distribution|

The Final Frontier – Using Space Efficiently

August 16, 2018

shelf supported mezzanine

In a recent article released by the Wall Street Journal, warehouse space was showcased as being at its tightest since 2000. While this should come as no surprise that this issue of space is consistently growing, the rate at which warehouse vacancy is dwindling is far outpacing the increase in new construction.  In the second quarter of 2018 alone, industrial real estate availability fell to 7.2%. This creates in a unique predicament for those thriving and looking towards expansion, but also provides opportunities for those who can maximize their available footprint.

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Posted in Space Optimization & Planning|

A Guide to Measuring Your Facility

August 2, 2018

layout of an industrial building

We measure many facilities on-site, but there are times our customers either want to or need to measure their own buildings. Here is a quick guide to measuring for conveyors, racks and other material handling equipment.

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Posted in Space Optimization & Planning|

Dealing with Warehouse Labor Shortages

July 26, 2018

warehouse workers with cartons

If you run a distribution center, factory or warehouse, it’s not news to you that labor is in tight supply. Demands is up, and workers — particularly skilled, motivated, productive ones — have more options than ever. E-commerce has transformed the business, with constantly-escalating demand for pickers, packers, assembly workers, drivers and warehouse labor. With national unemployment rates below 4%, many other industries are competing with you for the same labor pool. What can you do to cope with these issues?

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Posted in Warehousing & Distribution|

Warehouse Robotics – How to Apply Them to Your Needs

May 3, 2018

warehouse robotics

While warehouse robotics can be thought of as too futuristic, there are many e-commerce fulfillment applications being installed today that are set up to take full advantage of all they have to offer a facility. Some may be leery of this technology, but it would be a mistake to say that robotics would never apply to your warehouse.

Today’s robotic applications are all based on existing applications and technology, not uncharted research, and each generation of technology gets cheaper. Here are some important considerations when looking at applying warehouse robotics today.

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Posted in Automation, Labor & Efficiency|

A Guide to Conveyor Rollers “Set Low”

April 24, 2018

conveyor rollers set low

When conveyor rollers are set low, you gain several advantages vs. rollers set high. When you do this, your conveyor has several advantages.

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Posted in Conveyor Optimization|

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