steel | Warehousing Insights | Material Handling Systems - Part 10
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Crossovers and Work Platforms: The Advantages of Modular

March 1, 2016

Erectastep Modular Crossover

I recently attended training on a crossover and work platform product that continues to impress me for its flexibility and innovative engineering. Because of its modular design, it stands out from fabricated and manufactured products because it can morph and change as your needs change. There are times where a fixed, welded platform is fine, but it has hidden costs. Let’s examine those…

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Posted in Mezzanines & Industrial Platforms|

Comparing Pallet Rack Frame Protectors

January 21, 2016

pallet rack loading

Pallet rack damage can be extremely costly and dangerous. Damaged racks are more likely to collapse or spill their loads, so avoiding that damage is critical.

Day after day, year after year, it’s inevitable that a busy forklift driver in a fast-paced operation will eventually hit a rack upright. I’ve been to many facilities and seen lots of damaged frames, ranging from paint scrapes to twisted steel. This might not cause an immediate collapse, although it can. It does set you up for trouble down the road when another truck impacts the same upright, the rack is overloaded or loaded incorrectly.

Any dented, gouged or twisted rack uprights should be replaced, but how can you avoid that damage in the first place? Let’s examine some common rack protector types and where they might fit for you.

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Posted in Pallet & Warehouse Racks|

Structural vs. Roll-Form Pallet Racks

November 16, 2015

structural rack application

Structural vs. roll-form racks: which fits your application and operation best?

Roll-form selective rack is the standard for many industrial storage operations. It’s the go-to rack due to its teardrop assembly, ease of use, and strength. Because it doesn’t require bolts or other hardware (aside from a snap-on safety clip) to attach beams to uprights, it’s a popular option for selective industrial pallet storage operations. But there is another option: structural rack with bolt-on beam/frame connections, higher capacities and rigidity.

Why would you use structural racks rather than roll-form racking?

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Posted in Pallet & Warehouse Racks|

A Guide to Stacking Bulk Materials

November 10, 2015

When you have bulk materials to store and handle, when is it best to stack them on the floor, and when do you need to move it to storage equipment like heavier racks? How can you safely and effectively stack these materials on the ground? OSHA offers some guidelines on the question from a safety perspective. When you do opt for either floor stacking or rack storage, what are some safeguards you should take?

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Posted in Material Handling|

Wire Shelving Advantages Over Standard Shelving

November 5, 2015

Wire Shelving Examples

What specialized applications do you have for shelving? Cold storage capable? Biohazard resistant? Air flow through shelves? Fire sprinklers able to reach all levels? Bin storage and easy visibility of shelf contents? All these are great reasons to go with wire shelving, which can serve multiple purposes in a facility and is less likely to retain airborne dust and debris.

Let’s look at some of the wire shelving options available.

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Posted in Storage, Organization & Workstations|

Wide Span Bulk Shelving Offers More Capacity

October 13, 2015

Wide Span Bulk Shelving

There are all kinds of shelving options for typical loads, but what do you do with the really heavy, dense, or bulky items that just won’t work on conventional shelving, but that aren’t loaded on a pallet rack? Or things that aren’t big enough to store on pallet racks, but don’t fit into standard shelving? That’s where wide span bulk shelving comes into play. It’s similar to pallet rack, but built for hand-loaded case or piece storage.

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Posted in Storage, Organization & Workstations|

Safer Forklift Operations

September 22, 2015

receiving-area

Forklifts are often acknowledged as the top safety issue in warehouse and distribution center operations. A number of things make this true: first, forklifts account for 1% of industrial accidents, but 10% of injuries. Secondly, a given forklift has a 90% chance of an accident during its useful life. More alarming is that forklifts account for 85 to 100 deaths in the United States ever year. Let’s explore some ways you can make forklift use safer in your facility.

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Posted in Forklift - Pedestrian Safety|

Guard Rails and Impact Ratings

September 3, 2015

Guardrails protecting a pipe system in a warehouse

Guardrails are used to separate people, structures, machinery and valuable assets from heavy forklifts weighing more than 10,000 pounds. The requirements for durability and impact resistance are demanding, yet many don’t understand what types of impacts their systems can endure, and under what circumstances. The issue is compounded by the fact that many manufacturers simply don’t provide impact ratings for their guard rails. Some companies fabricate and install home-made railing, which is likely to never have been rated at all.

What can you do to ensure your guard railing system can protect your employees and property the way it’s supposed to?

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Posted in Safety & Ergonomics|

The Value & Versatility of Rivet Shelving

September 1, 2015

Rivet Shelving

Rivet shelving is one of the most versatile forms of industrial shelving available. With individual shelf capacities up to 1,400 pounds, it rivals the load capacity of heavy wide span or pallet rack but is designed for carton and case storage. It assembles quickly due to its tear-drop and pin connectors and is extremely sturdy whether using a single-rivet or double-rivet design. It’s also available in an amazing array of sizes and layouts.

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Posted in Storage, Organization & Workstations|

Falling Item Prevention for Pallet Racks

August 27, 2015

falling items in a rack and shelving system

Heavy inventory stored high on racks have a chance for pallets or cartons to fall. How can you prevent this problem?

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Posted in Pallet & Warehouse Racks|

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