Material Handling Experts


Information on the products and techniques to better store, handle, and move products in your facility.

The 5S Approach to Workcells & Workstations

January 4, 2012

workstation with 5S implementation

Based on 5 Japanese words that begin with ‘S’, the 5S Philosophy hones in on effective work place organization and standardized work procedures. When correctly implemented, it reduces waste, increases efficiency, and overall work quality. You’ll also have a safer, more effective operation and employees who are more checked in than they were before. It simplifies work flow and helps you find inefficiency.  You may see things like empty flow racks, needless processes, over stocking, redundant operations,  looming maintenance problems, and more.

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Posted in Docks & Shipping, Industrial Shelving, Manufacturing, Material Handling, Order Picking & Fulfillment, Safety & Ergonomics, Space Saving, Supply Chain, Sustainability, Warehousing, Workbenches & Stations| No Comments »

Ideas to Keep Your Warehouse Clean

January 3, 2012

One easy way to gauge a warehouse or manufacturing plant ‘s effectiveness is to check how clean it is. Cleaner facilities are more productive, tend to be safer, and tend to be more organized.

Whether your facility features gleaming floors or just keeps debris from packaging materials, pallets, and accumulated junk under control, being cleaner is well worth the time investment. People who work in a disorganized facility where things just feel sloppy won’t work as well. They may make more errors. They won’t have pride in the operation.  An inch of dust on rack beams or beneath conveyor legs sends a message to workers. You don’t need a sparkling facility with floors so clean you could have lunch on them, but a well-lit, organized, pleasant place to work can be helpful in employee attitudes and retention.

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Posted in Docks & Shipping, Industrial Shelving, Manufacturing, Material Handling, Order Picking & Fulfillment, Pallet Rack, Safety & Ergonomics, Warehousing| 5 Comments »

A Different Sort of Sorter

December 2, 2011

Sortation systems in distribution is application driven – typically we are talking about order fulfillment (retail, wave pre-sorting, inbound putaway sorts), shipping (end of line carrier sortation, ship to stores), and returns. Traditional sweep sorters, cross-belt, narrow slat & shoe, or belt sorters are often thought of as “for the big guys” in large operations. SpanTech’s new TranSorter is  different, and it’s rolling out at Modex 2012. A sneak peek video below:

The TranSorter is built for hard to sort items, such as fragile items that require different handling. It’s good for ultra-lightweight items, poly bags, etc.  It’s scalable, flexible, and affordable due to truly modular design, a world of layout possibilities, and competitive pricing. It can also deploy quickly, with 6-8 week delivery times and a couple days installation time. If you’re planning to attend Modex, check it out.

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Posted in Automation, Conveyor, Cross Docking, Docks & Shipping, Material Handling, News, Order Picking & Fulfillment, Pallet Rack, Warehousing| No Comments »

Robotics and End of the Line Packaging

November 18, 2011

End of line case packing robot with conveyor

The end of a manufacturing or distribution line is where the rubber meets the road for many operations. It’s potentially the last place where you have direct control of your product before it ships to retailers or direct customers. It’s where you can add a lot of value…or spoil a lot of value. The end of the line in many ways is more important to your company’s image as all its public relations, its websites, its brochures. It is often where your reputation can be made.

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Posted in Automation, Docks & Shipping, Manufacturing, Material Handling, Order Picking & Fulfillment, Palletizers, Robotics, Safety & Ergonomics, Supply Chain| No Comments »

How the Movies Get Material Handling Wrong

November 15, 2011

Mateial handling movies

If you are in the warehousing or material handling industry, you’ll find yourself identifying warehouse and handling equipment in movies or television shows quite often. Many of us have seen, for instance, the NFL graphics of a large distribution system used on Fox network for years. I’ve pointed out Hytrol conveyors in movies to my wife for years, to the point where she says it first when she sees it.

For fun, we have put together a list of the more famous scenes in entertainment history involving material handling equipment, and how it could have been done better.

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Posted in Automation, Conveyor, Industrial Shelving, Lifts, News, Pallet Rack, Warehousing| No Comments »

Small Manufacturers’ Coalition: Keys to Success

October 26, 2011

Manufacturing - motors at an automotive plant

The American Small Manufacturers Coalition (ASMC) released their Next Generation Manufacturing Study in 2011, identifying key trends affecting the industry and steps U.S. manufacturers can take now to be successful in the next generation. Some of the findings are fairly predictable, while others may surprise you. In particular, you have to consider people at all levels. Are your key players likely to retire or take other positions over the next decade or so? How can you prevent that? What can you do to further develop them?

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Posted in Manufacturing, News, Supply Chain, Sustainability| No Comments »

Improving (and proving) warehouse productivity

October 11, 2011

warehouse worker

In the last two decades, smart companies have identified the warehouse operation as a profit center, not a cost center. This is far from universal, but it inches toward that every day. No longer are warehouse managers considered box-hustlers – at least not in smart companies. Many are utilizing varying levels of automation. WMS is standard for larger operations and is making its way even to single-building, midsize and smaller ones.

Very few operations of any size rely completely on muscle, clipboards, carts, and spreadsheets these days; automation, at least in areas, has come into its own. But do you need to radically change your operation (and spend the capital that comes with that change) to boost warehouse productivity?

Some no-nonsense steps:

  • Evaluate warehouse processes. Is each part of the process logical? Process mapping can be done without expensive consultants, either by hand or with relatively inexpensive software. The discussions you’ll have with various department heads and people on the floor are often worthwhile by themselves. Look for gaps in the process you can plug. If packers point to picking issues that cause them problems, you have a place to start.
  • Create a plan – and stick to it. Identifying issues isn’t enough by a long shot, of course. Companies who identify issues and then fail to plan and execute based on them are only talking improvement. Execution is the key.
  • Be determined; bullheaded. Once you’ve identified, planned, and executed a process improvement, you should be able to understand its effect on the operation. If the result of our hypothetical issue between packers and pickers is that packers are better off, but order picking bogs down (or becomes less accurate), we haven’t achieved anything.

Spending money

But you can’t always attain significant increases without capital expense. You may need to implement robotic palletizing, enhanced WMS, etc. “Productivity gains” mean little to CFO’s or other upper level managers, though. They’re interested in dollars – how many were spent, how many were saved, and how fast the investment returns its value to the operation.

ROI isn’t simple math

Do you know your company’s definition for ROI? If you don’t know what it is, find out. It varies throughout companies and industries. A simple line item of my cost of $X saved $Y may not be good enough. In many firms (including Cisco-Eagle) the standard is to also compare that expenditure to what else could have been done with the money, including letting it drop to the bottom line. Prove your idea will pay off better than alternatives.

Can you show that a new conveyor system or picking system costing $600,000 will reduce labor costs enough to pay for itself within a reasonable time? Sometimes this is easier than others. If the system helps you reduce headcount by 10, and each person earned $30,000 per year, you get a rough idea of what you are faced with. But if the system simply allows you to keep up with growth, your justification scenario is easier. Can you also prove that your new idea is going to pay off better than, say, letting that money drop or better than an IT overhaul or other alternatives?

Posted in Automation, Robotics, ROI, Warehousing| No Comments »

Pack Expo 2011 Still Going Strong

September 28, 2011

Pack Expo 2011 - Cisco-Eagle

If you’re in Las Vegas for the show, please come by and visit us. We’re displaying the AisleCop Warehouse Pedestrian Safety Gate System, Fanuc Robotics, and talking Seegrid Robotic Trucks, Conveyor Systems, Steel King, and more.

Posted in Automation, Conveyor, News, Pack Expo, Safety & Ergonomics| No Comments »

Come see Cisco-Eagle at Pack Expo 2011

September 22, 2011

AisleCop warehouse pedestrian safety system

If you’re planning on attending Pack Expo 2011 next week (September 26-28),  come see us at booth #S6522. We’ll be demonstrating the AisleCop™ warehouse pedestrian safety system and a full range of automation and material handling solutions. Come by and meet us!

We’ll also be exhibiting at the North Texas WERC Council 10th Annual Warehousing Resource Convention at the Grapevine, TX Convention Center on October 12.

Posted in News, Pack Expo, Safety & Ergonomics, Warehousing| No Comments »

Preventing Energy Leaks at the Dock Door

September 20, 2011

Loading dock door
Any operation with dock doors faces an uphill challenge when it comes to preserving the climate inside. In particular, air-conditioned and heated facilities must face the reality of losing large volumes of treated air when trailers must be loaded or unloaded. Managers will be asked to scrutinize every expense, and the loss of climate controlled air can be a significant expense.

So how can you minimize air and energy loss?

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Posted in Cross Docking, Docks & Shipping, Safety & Ergonomics, Sustainability, Warehousing| No Comments »