2019 | Warehousing Insights | Material Handling Systems - Part 2
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Navigating Your Way to Warehouse Savings

September 10, 2019

warehouse

Today’s warehouse managers are fighting growing inventory levels, dealing with increased SKUS, and managing higher frequency of tiny orders. Dealing with this daily grind many often have no time to find or fix operational issues. If your company is not fortunate enough to have a team of industrial engineers, you could be missing many opportunities.

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Posted in Warehousing & Distribution|

How to Increase Conveyor Longevity

September 3, 2019

Conveyor system in an assembly application
Conveyors–as we’ve discussed–have two major costs:

  1. The cost of conveyor hardware, which should include installation.
  2. The cost of operations, which should include maintenance, repair and energy consumption.

When you invest in capital equipment, you should be as focused on operational costs as purchase price. Part of that is extending the life of your conveyor system. How can you make sure you get the most out of your conveyors?

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Posted in Conveyor Optimization|

Small Order – Big Problem

August 20, 2019

e-commerce warehouse

E-commerce sales continue to account for the majority of the retail sales, but it is not getting any easier on the distribution/fulfillment center operations managers. There continues to be an increase in the number of SKUs and orders with one to three lines. In addition, with growing supply chain lead-time concerns, impacted by Tariff changes, inventory levels are rising! This makes the job even harder for operations managers.

The 2019 Holidays are fast approaching and this only means more on-line order volumes and marketing pushes with even more new SKUs. Not to mention ‘Cyber Monday’ and other key seasonal dates spiking volumes considerably. Add to this the continuing retail trend for multi-channel fulfillment, such as allowing customers to order an item online or inside a store, and having it delivered from the distribution center to the store for the customer to pick-up.

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Posted in Order Picking & Fulfillment|

How Well do Your Forklift Drivers See?

August 13, 2019

Forklift driver with obstructed view
When forklifts transport large loads across a busy warehouse full of people, visibility is perhaps the most critical safety concern.

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Posted in Forklift - Pedestrian Safety|

E-Commerce Propels 2019 Distribution Center Metrics Study

August 6, 2019

distribution center dock area

The annual DC Velocity/WERC (Warehousing Education and Research Council) DC Metrics Survey is out for 2019. This research is conducted every year and offers us insight into what measurements are most critical according to DC managers. As we know, the only constant is change, and this year showcases how e-commerce pushed accuracy and capacity to the forefront of DC managers’ minds.

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Posted in Warehousing & Distribution|

Hytrol Relationship Focus: EDC’s Order Fulfillment System

August 1, 2019


Cisco-Eagle designed and implemented a modern order fulfillment system for Educational Development Corporation that dramatically increased order picking speed, reduced errors and allowed the company to expand. In this video, EDC’s Randall White, Jimmy Cleveland and Craig White explain why partnership with Cisco-Eagle and Hytrol was so critical to the project’s success.

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Posted in Conveyor Optimization|

Shoptalk Interview: Seismic Regulations And Your Warehouse

July 18, 2019

ASRS

Buying standard storage racks for quick-shipment from a manufacturer used to be the norm. You relied on stocked inventory, but this is occurring less and less as racking becomes more specialized and regulations stricter. Today’s storage rack systems are generally considered a building-like element, and as such must meet a slew of regulations.  While these emerging ordinances are continuing to evolve, they can generate considerable headaches for even the most seasoned warehouse manager.  You should seek expert guidance from a qualified design professional whenever the racking, foundation, or warehouse infrastructure must accommodate unusual stress, loading, function, or other non-standard factors.

To help you stay up to date with changing requirements and regulation, we discuss how partnering with an expert can help to ensure durable, cost-effective, compliant storage rack with Arlin Keck, an engineer at Steel King Industries, a designer and manufacturer of warehouse storage racks, pallet racks and material handling/safety products since 1970.

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Posted in Pallet & Warehouse Racks|

Reasons to Replace Old Conveyors

July 16, 2019

conveyor

Conveyor systems are usually built for durability and an extended working life. With consideration for certain factors like the type of product and usage rates, conveyors can run for years and generate excellent return-on-investment. However, ROI diminishes and the conveyor starts costing more money than it’s worth if it’s extended too long.  Systems can be the lifeblood of warehouse operations, so relying on an old one can begin to cost more than replacing it.

There are signs to look for when you suspect your system is affecting your overall efficiency and bottom line.

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Posted in Conveyor Optimization|

How HVLS Fans Make Warehouse Air Conditioning More Efficient

July 9, 2019

HVLS Big Ass Fan in an industrial facility

A few weeks ago, we analyzed the reasons it’s sometimes impractical for some facilities to install HVAC. Yet, productivity studies spell out the reasons why cooler work environments reduce errors and increase productivity. If your facility already has air conditioning, why would you need to add HVLS fans?

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Posted in Safety & Ergonomics|

Conveyor Safety Guards, Danger Zones and Injury Prevention

June 25, 2019

conveyor and order pickers in a high speed operation
Conveyors that are designed, tested and installed the right way are safe. They don’t cause a disproportionate amount of injuries and reduce ergonomic strains that can cause longer-term musculoskeletal injuries. Like any other machinery, however, conveyors come with hazards. A conveyor can be dangerous if people are allowed to touch certain moving parts. It’s best to always cover and guard those components.

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Posted in Conveyor Optimization|

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