Truck drivers often need to enter warehouses when they deliver or pick up shipments. When they do, many warehouses have installed secure driver cages that let the driver into the facility, but not into the building at large. This can seem “driver-unfriendly” because they contain the driver. However, there are good reasons to install them while ensuring drivers have a good experience at your facility.
Loading Docks, Security and Truck Drivers
Tags: warehousing, dock security
Posted in Docks & Shipping|
Double-Post Pallet Rack Systems: When, Why and How
Most pallet rack systems are installed with a starter-adder design, which shares a common rack upright between consecutive storage bays. The alternative is a double-post rack system, where each bay has two independent uprights. Most of the time, starter-adder is used because it’s more economical and uses space more efficiently.
Given that it’s costlier and uses more space, why–and where–would you use a double-post design?
Posted in Pallet & Warehouse Racks|
Kevin Harwell Retires from Cisco-Eagle
Above: Kevin Harwell and Bryan Gauger
On December 31, 2024, Kevin Harwell retired from Cisco-Eagle after an incredible 33 years of dedicated service. Kevin joined the company in February 1991 and has been an integral part of our success ever since.
Posted in ESOP & Company News|
How Many Warehouse and Manufacturing Workers are Retirement Age?
This month, we’re looking at the growth of workers 65 or older, who choose to stay on the job. They now make up 22% of all American workers. How does that affect manufacturing and distribution operations? What can you do to accommodate these workers? Also: more on packaging automation, manufacturing in Texas and more.
Tags: labor, warehousing, Manufacturing
Posted in Industry Insights|
How Carousels and VLMs Optimize Space
Above: VLMs condense space more efficiently than conventional storage racks, or even mini load systems. They can use the space more effectively because less “air space” is needed for the storage capacity.
Companies install carousel systems and vertical lift modules for many reasons, including flexibility, storage decentralization, operator access, retrieval times, security consolidation and picking accuracy gains. One of the most important reasons is the way they optimize space.
Posted in Space Optimization & Planning|
Insights: Warehouse Ergonomics, Driver Detention, Ransomware Risks
Ergonomics are critical for warehousing and manufacturing operations for both safety and efficiency reasons. North Carolina State University is offering a December 2024 workshop for companies who want to educate themselves on the process. We also cover the impact of slow receiving operations and the impact “driver detention” has on companies and safety.
Tags: ergonomics, loading docks
Posted in Industry Insights|
Insights: Is the Automation Revolution Falling Short?
This month, we cover McKinsey’s recent report on the automation revolution and its effectiveness for manufacturing and warehousing. We also delve into 2025 warehousing trends, an analysis of the Texas industrial real estate market, and the reasons your warehousing operation should consider WERC membership.
Posted in Industry Insights|
Palletizing: Analyzing Your Operation
Automated palletizing is one of the best places to target automation because the process is so manual and heavy duty for many companies.
Why? Because it helps you reduce one of the least value-add parts of your operation: stacking and creating pallets. Doing that manually makes less sense every passing year for companies that are already working to reduce dependency on an ever-contracting labor pool. To get the process started, start by focusing on your operational needs, customer base and labor factors.
Tags: ergonomics, Palletizers
Posted in Automation, Labor & Efficiency|
Options for Pick Modules and Empty Carton Transport
Pick modules are commonly used in distribution operations when companies need to build high-density, high-throughput order fulfillment operations. This typically involves a multi-level platform system integrated with vertical storage options to move finished orders on and off platform levels toward other warehouse destinations.
One overlooked aspect is the addition or removal of empty cartons to picking positions. What are your options?
Tags: conveyors, Mezzanines, pick modules, Vertical Storage
Posted in Order Picking & Fulfillment|
Insights: Is Just-in-Time Inventory Dead?
For decades, manufacturers have optimized inventory using the concept of just-in-time inventory. This concept allows companies only keep enough stock on hand to meet immediate production needs or customer demand. The goal is to minimize holding costs and reduce waste by receiving goods only as they are needed in the production process.
Posted in Industry Insights|