Warehousing Insights | Material Handling Systems - Part 3
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Employee Spotlight – Christine Perry

April 29, 2025

Christine Perry

For this employee spotlight, we sat down with Christine Perry, Cisco-Eagle’s Employee-Owner of the Year for 2024-2025.

Christine is renowned not only for her professionalism and commitment to excellence but also for her dedication to supporting her colleagues and promoting the values of employee ownership.

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Posted in ESOP & Company News|

Evaluation: Pallet Rack Storage Density, Access, Safety and Costs

April 24, 2025

High bay selective rack pallet storage.

Just how many pallets can you store in a 100′ x 100′ area? It can range from not that many–X with selective racks that let you pick or place any pallet at any time–or “Y” using incredibly dense, using pallet flow or drive-in systems that restrict how and when you can access pallets. The balance between storage density and selectivity is always critical, but there are other factors in play: cost, efficiency and safety.

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Posted in Pallet & Warehouse Racks|

An Ergonomic Labor Strategy

March 4, 2025

worker in hard hat pushing box

As we’ve discussed previously, labor is hard to find these days – and it will get harder every year. Cultivating your labor pool eases the need (and high costs) of hiring, training and retaining workers. One of the best ways to do this is to optimize as much as possible for ergonomics.

As the saying goes, what you appreciate appreciates.

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Posted in Safety & Ergonomics|

Employee Spotlight – Ross Adams

February 20, 2025

Ross Adams

Meet Ross Adams, an Account Executive in Arkansas, whose dedication to building relationships, solving customer challenges, and love for travel drive his success at Cisco-Eagle.

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Posted in ESOP & Company News|

Automation and Space: Conveyor Layouts

February 4, 2025

Conveyor system extends overhead, above a busy shipping area to conserve floor space.

Above: Belt conveyors hang from the ceiling of a busy e-commerce distribution center, feeding shipping operations from a pick module while leaving the space below for traffic and shipping activities.

Conveyor systems transform picking, transport, assembly, and more, but occupy space in fixed positions. Tight layouts, low ceilings, facility structures and equipment compromise and compete for that square footage.   Don’t worry, though—there are creative ways to work circumvent those limitations–and in some cases make them strengths.

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Posted in Conveyor Optimization|

Loading Docks, Security and Truck Drivers

January 14, 2025

Truck drivers at the receiving docks of a busy warehouse

Truck drivers often need to enter warehouses when they deliver or pick up shipments. When they do, many warehouses have installed secure driver cages that let the driver into the facility, but not into the building at large. This can seem “driver-unfriendly” because they contain the driver. However, there are good reasons to install them while ensuring drivers have a good experience at your facility.

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Posted in Docks & Shipping|

Double-Post Pallet Rack Systems: When, Why and How

January 7, 2025

Pallet rack system with two posts used for each rack bay

Most pallet rack systems are installed with a starter-adder design, which shares a common rack upright between consecutive storage bays. The alternative is a double-post rack system, where each bay has two independent uprights. Most of the time, starter-adder is used because it’s more economical and uses space more efficiently.

Given that it’s costlier and uses more space, why–and where–would you use a double-post design?

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Posted in Pallet & Warehouse Racks|

All Squared Away: Carton Quality

December 17, 2024

worker stacking cardboard boxes

Cartons affect the full sequence of warehousing operations, but are frequently overlooked.

Besides carton sizes, you must also consider carton construction. One box out of square may not matter much; over a whole shipment, un-squared cartons can cause issues up and down the line. They don’t stack well, may not convey correctly and could result in product damage. In fact, you may pay higher shipping costs due to the size, composition and condition of the simplest thing: the carton.

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Posted in Warehousing & Distribution|

Employee Spotlight – Erika Martin

December 12, 2024

Erika Martin

This edition of our employee spotlight focuses on Erika Martin, Payroll & Benefits Specialist in our Dallas office. Discover Erika’s journey from marketing to HR, her dedication to helping others, and the impact of Cisco-Eagle’s employee-owned culture on her work.

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Posted in ESOP & Company News|

How Carousels and VLMs Optimize Space

December 10, 2024

Comparison of vertical lift module vs. racking or mini-load for storage density.

Above: VLMs condense space more efficiently than conventional storage racks, or even mini load systems. They can use the space more effectively because less “air space” is needed for the storage capacity.

Companies install carousel systems and vertical lift modules for many reasons, including flexibility, storage decentralization, operator access, retrieval times, security consolidation and picking accuracy gains. One of the most important reasons is the way they optimize space.

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Posted in Space Optimization & Planning|

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